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DRIVENSPROCKETS
SALES@DRIVENSPROCKETS.TOP
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CHINA OEM BEST QUALITY PLASTIC INJECTION MOLDING CZPT DRIVE SPROCKET CZPT 812
PRODUCT DESCRIPTION
Hairise 812 driven CZPT machining Conveyor System Leveling Plastic Sprocket
Conveyor Part
Name P812 Conveyor System Leveling Foot Basis Conveyor Parts Material Stainless
steel/Carbon steel Size Customized Condition New Application Apply for all
kindly conveyor machine Brand Hairise Place ZheJiang city,China (Mainland)
Business Type Manufacturer
Advantages of the CZPT products:
1.this products are convenient to assembly and maintain
2.All color could be available
3.this modular conveyor belt can bear High mechanical strength
4.this modular conveyor belt has Excellent product handling performance
5.these modular conveyor belts are wear resistance and Oil Resistant
6.we are a professional conveyor system manufacturer, our product line contains
modular belt, slat top chain, conveyor spare parts, conveyor system.
7.we can provide good after-sale service.
8.every product can be customized
Application:
Bakery, Dairy, Fruit, and Vegetable
We have extensive experience in developing specialized solutions tailored to the
needs of many different Bakery industry segments: bread and bun, fresh pastry
(oven and fried pastry), pizza, pasta (fresh and dry), frozen bread, frozen
pastry, cookies, and crackers, with our material handling equipment conveyor
systems conveyor plastic modular belt conveyor you can get surprised!
Meat Poultry Seafood
With belts and accessories designed to meet the specific needs of fruit and
vegetable processing and packaging applications, CZPT is committed to helping
customers achieve their operational and business goals.
Hairise continues to develop new and better ways for customers to increase
throughput efficiency, improve sanitation, and reduce the costs of belt
ownership.
Material handling equipment conveyor systems conveyor plastic modular belt
conveyor technology to meet the specific challenges of seafood processors.
Ready Meals
Ready meal customers who equip their lines with CZPT Industrial plastic slat
table top food grade conveyor chain realize many critical benefits, including:
·Reduced sanitation costs and improved food safety
·Improved line efficiency and maintain product alignment
·Reduced unscheduled downtime and reduced labor needs
Mu Jia Automation Technology(ZheJiang ) Co, Ltd.
MuJia is an integrated company engaged in the R&D, manufacture and sale of slat
top chain,modular belt,conveyor system and other related components almost 20
years. Insisting on the operation principle of “Quality Based and Service
First”, our company has won a high reputation through many years of development.
We also cooperate with some CZPT domestic and overseas enterprises.
Our head office located in ZheJiang ,new factory located in ZheJiang
province,covers an areas of 15,000 square meter,there are 3 main
buildings:office building,conveyor assembly workshop and production
workshop.More than 10 machines for producing,many hundreds of item models for
meeting customer variety requirements.Our main products are modular belt,slat
top chain,flexible chain,conveyor system,comb,rail,sprocket and other conveyor
related components.They are widely used in food, soft drink, packaging &
manufacturing, tobacco, medicine & chemical, electronics, automobiles and
logistics industries.
Our modular belt and conveyor equipments sell to every corners of country, with
more than 200 primary agents and 400 special service centers. Besides,
we exported to more than 40 countries and regions, such as Africa, Latin
America, Southeast Asia, Middle East, Central Asia Europe and America and
etc. What’s more, CZPT was proud to the ZheJiang equity trading custody center
successfully Listed since 2008.
At the end of February, 2016, the covers area of 35,00 square CZPT CZPT
headquarter Phase II Park was built up and used, which annual production
capacity could be 10,000 loaders, modular belt conveyor and 3,000 conveyor
systems . Then the north base of CZPT started siince early December of 2016, can
offer 10,000 conveyor, plastic modular belt and 13,000 flexible chains piece
year. The factory is located in Haian District, HangZhou City, ZheJiang
Province, covers 300,000 square meters.
Orients to “Technologic Innovation, Industrial Upgrade, Managerial Optimization,
Brand Leap” business policy, insist on the core value of “Integrity, Studious,
Innovation, Courageous, Appreciate”, Hairisebelt will constantly optimize the
industrial layout, improve the governance structure, boost the pace of
construction, to create a century-old industry CZPT brand.
Q1. Where is your factory located? How can I visit there?
A: All our clients, from home or abroad, are warmly welcomed to visit us. Before
you visit our company, we can connect by phone! Our company is located in
ZheJiang , China, near the ZheJiang Xihu (West Lake) Dis.ao International
Airport. And our factory is in ZheJiang HangZhou, we will arrange cars to there.
Q2. I don’t know what belt I currently use. Can you help me identify my belt?
A: Our online belt identifier can help you narrow down the series and style of
your current belt. If you need more specific information on plastic conveyor
chain belt parts manufacturers, contact me freely for plastic chains/ belts/
PU/PVC/Rubber belts/ other components and conveyors.
Q3. What can you do If the products were broken?
(1) If goods were broken once you bought from me,I would replace them freely
according to the proven photos.
(2) If the goods were broken when you used, we could provide 5 year quality
guarantee for plastic conveyor chain belt parts manufacturers under common
working environment.
Q4. Does CZPT provide PDF files of products?
A: Yes, in our download center you can find PDF files for a large number of our
products.If you can not find what you are looking for, send me your request by
email or contact me on Wechat or Whatsapp freely.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var
a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Name: Har 812 Business Type: Manufacturer Size: M16~24 L:100~150mm Material:
Stainless Steel/Carbon Steel Color: Black Guarantee Time: 6month
Samples:
US$ 3/Piece
1 Piece(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
WHAT ARE THE LOAD-CARRYING CAPACITIES OF DIFFERENT DRIVE SPROCKET
CONFIGURATIONS?
The load-carrying capacity of a drive sprocket depends on various factors,
including the material of the sprocket, its size, design, and the type of power
transmission system it is used in. Generally, larger and more robust drive
sprockets can handle higher loads than smaller ones.
Steel drive sprockets are commonly used in heavy-duty applications and can
handle significant loads. They are known for their strength and durability,
making them suitable for demanding industrial environments.
Aluminum drive sprockets, while lighter in weight, may have a lower
load-carrying capacity compared to steel. However, they are preferred in
applications where weight reduction is essential, such as in bicycles and some
machinery.
Nylon or plastic drive sprockets are used in lighter-duty applications and may
have lower load-carrying capacities compared to steel or aluminum. They are
often used in situations where the sprocket needs to be quieter,
corrosion-resistant, or non-conductive.
The load-carrying capacity of a drive sprocket can also be influenced by the
number of teeth and the pitch of the sprocket. A higher number of teeth can
distribute the load over more contact points, increasing the capacity.
Similarly, sprockets with a coarser pitch may have higher load-carrying
capacities compared to finer-pitched sprockets.
It’s important to select the appropriate drive sprocket based on the specific
requirements of your application, taking into consideration factors like the
expected loads, operating conditions, and desired level of performance and
reliability.
HOW DO I PREVENT CHAIN SLIPPAGE AND SKIPPING ISSUES WITH DRIVE SPROCKETS?
Chain slippage and skipping issues with drive sprockets can lead to poor power
transmission, decreased efficiency, and potential safety hazards. To prevent
these problems, you can take the following measures:
* 1. Proper Chain Tension: Ensure that the chain tension is within the
manufacturer’s recommended range. Too much tension can overload the sprockets
and chain, leading to premature wear, while too little tension can cause the
chain to slip or skip.
* 2. Regular Lubrication: Keep the chain and drive sprockets well-lubricated
with the appropriate chain lubricant. Lubrication reduces friction and wear,
improving the overall efficiency of the power transmission system.
* 3. Correct Chain Size and Type: Use the correct size and type of chain for
your drive sprockets. Mismatched chains can cause irregular engagement with
the sprockets, leading to slippage and skipping.
* 4. Check for Chain Wear: Regularly inspect the chain for signs of wear, such
as elongation or stiff links. Replace the chain when it reaches its
recommended wear limit to maintain proper engagement with the sprockets.
* 5. Sprocket Inspection: Inspect the drive sprockets for wear, damage, or
worn-out teeth. Worn sprockets can cause the chain to slip or skip. Replace
sprockets when necessary.
* 6. Avoid Overloading: Avoid subjecting the power transmission system to
excessive loads or sudden torque, as this can lead to chain slippage or even
chain breakage.
* 7. Maintain Proper Alignment: Ensure that the drive sprockets and driven
sprockets are correctly aligned. Misalignment can cause uneven wear on the
chain and sprockets, leading to slippage.
* 8. Address Chain Tensioner Issues: If your system includes chain tensioners,
ensure that they are functioning correctly and not causing unnecessary
tension or slack in the chain.
* 9. Replace Worn Components: When replacing the chain or sprockets, ensure
that all components are compatible and in good condition.
By following these preventive measures and conducting regular maintenance, you
can reduce the risk of chain slippage and skipping issues, prolong the lifespan
of your drive sprockets, and maintain the overall efficiency of your power
transmission system.
HOW DO I CHOOSE THE RIGHT SIZE AND PITCH OF A DRIVE SPROCKET FOR MY SPECIFIC
APPLICATION?
Choosing the correct size and pitch of a drive sprocket is essential to ensure
the proper functioning and efficiency of the power transmission system. Here are
the steps to help you select the right drive sprocket for your specific
application:
1. Identify the Power Requirements: Determine the amount of power (torque and
speed) required to drive the driven component. Consider factors such as
load, operating conditions, and the desired speed of the driven component.
2. Calculate the Gear Ratio: Calculate the desired gear ratio between the
driving and driven sprockets. The gear ratio is determined by dividing the
number of teeth on the driven sprocket by the number of teeth on the driving
sprocket. Adjusting the gear ratio allows you to control the speed and
torque of the driven component.
3. Choose the Pitch: The pitch of the sprocket should match the pitch of the
chain or belt in the system. The pitch refers to the distance between
adjacent chain or belt links. Common pitch sizes include 0.25″, 0.375″,
0.5″, 0.625″, and 0.75″. Ensure that both the chain or belt and the sprocket
have the same pitch to achieve proper engagement and smooth power transfer.
4. Select the Number of Teeth: Once you have the desired gear ratio and the
pitch size, calculate the number of teeth needed on each sprocket. The
number of teeth on the driven sprocket should be divided by the gear ratio
to determine the number of teeth on the driving sprocket.
5. Consider the Sprocket Material: The material of the sprocket is crucial,
especially in high-load or high-speed applications. Common materials include
steel, stainless steel, and aluminum. Each material has its own set of
properties, including strength, weight, and resistance to wear and
corrosion. Choose the material that best suits the demands of your
application.
6. Check for Compatibility: Ensure that the chosen sprocket is compatible with
the specific chain or belt you are using. The sprocket’s tooth profile and
pitch diameter should match the chain or belt’s design for proper engagement
and smooth operation.
7. Consider Environmental Factors: If your application operates in extreme
conditions, such as high temperatures or corrosive environments, choose a
sprocket material that can withstand these conditions without compromising
performance.
8. Consult with Experts: If you are unsure about the right size and pitch of
the drive sprocket for your application, consult with experienced engineers
or sprocket manufacturers. They can provide valuable insights and recommend
the most suitable sprocket for your specific needs.
By following these steps and considering the specific requirements of your
application, you can select the right size and pitch of the drive sprocket to
ensure optimal performance, efficiency, and longevity of your power transmission
system.
editor by CX 2023-12-27
This entry was posted in Product Catalog and tagged best sprocket, china
sprocket, drive sprocket, sprocket on December 27, 2023 by ep.
CHINA GOOD QUALITY CONVEYOR DRIVE ROLLER CHAIN SPROCKET INDUSTRIAL TRANSMISSION
METRIC STAINLESS STEEL TAPER LOCK IDLER CZPT (DIN/ANSI/JIS STANDARD OR MADE TO
DRAWING)
PRODUCT DESCRIPTION
Conveyor Drive Roller Chain Sprocket Industrial Transmission Metric Stainless
Steel Taper Lock Idler CZPT (DIN/ANSI/JIS Standard or Made to Drawing)
Product Description
Click the picture to learn the details of the corresponding sprocket ↓
Finished bore sprocket Idler sprocket Taper lock/ bushed sprocket QD sprocket
Plate wheel sprocket Double pitch sprocket Conveyor sprocket Flat top sprocket
Stainless Steel sprocket Plastic sprocket
Standard sprockets
Standard: ANSI, DIN, JINS, ISO, KANA,Standard America
European standard sprockets
American standard sprockets Japan standard sprockets DIN stock bore sprockets &
plateheels ASA stock bore sprockets JIS stock sprockets DIN finished bore
sprockets finished bore sprockets finished bore sprockets stainless steel
sprockets stainless steel sprockets double single sprockets taper bore sprockets
double single sprockets&single type C sprockets double pitch sprockets cast iron
sprockets taper bore sprockets speed-ratio sprockets platewheels for conveyor
chain double pitch sprockets idler sprockets table top wheels sprockets with
split taper bushings table top sprockets idler sprockets with ball bearing
sprockets with QD bushings double simplex sprockets
European standard sprockets
DIN stock bore sprockets & plateheels
03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3
10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3
03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3
10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3
DIN finished bore sprockets
06B-1 08B-1 10B-1 12B-1 16B-1 20B-1
stainless steel sprockets
06B-1 08B-1 10B-1 12B-1 16B-1
taper bore sprockets
3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″
cast iron sprockets
06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3
16B-1-2-3 20B-1-2-3 24B-1-2-3
platewheels for conveyor chain
20×16mm 30×17.02mm P50 P75 P100
table top wheels
P38.1
idler sprockets with ball bearing
8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″
3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″
double simplex sprockets
06B-1 08B-1 10B-1 12B-1 16B-1
American standard sprockets
ASA stock bore sprockets
-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2
120-3 140 140-2 160 160-2 180 200
200-2 240
finished bore sprockets
stainless steel sprockets
60
double single sprockets&single type Csprockets
taper bore sprockets
35 35-2 -2 50 50-2 60 60-2 80 80-2
double pitch sprockets
2040/2042 2050/2052 2060/2062 2080/2082
sprockets with split taper bushings
40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2
sprockets with QD bushings
35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3
Japan standard sprockets
JIS stock sprockets
140 160
finished bore sprockets
FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B
double single sprockets
40SD 50SD 60SD 80SD 100SD
double pitch sprockets
speed-ratio sprockets
C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12
idler sprockets
35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H
table top sprockets
P38.1
Custom service OEM / ODM
We can also customize non-standard sprockets according to your needs, and you
can send us the design drawings
1. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
2. Pilot bore, finished bore, taper bore and special bore.
3. Bright surface / high precision / Blacking /Electrophoretic-Coated
4. Advanced heat treatment and surface treatment craft
5. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other
equipment.
Related products
Company Profile
HangZhou Ever-power Transmission Co., Ltd. produces gears, sprockets, shafts,
clutches, chains, racks, boxes, flanges, couplings, stamping parts, bevel gears,
drive axle assemblies, non-drive axle assemblies, universal joints, shift forks,
outriggers, shift rods, and bearing seats. The company has advanced production
equipment and testing methods, and is careful with gear and rack products, and
repeatedly polishing the details of parts, striving for perfection and casting
quality. It has been unanimously recognized by many customers.
Additionally, all our production procedures are in compliance with ISO9001
standards. We also can design and make non-standard products to meet customers’
special requirements. Quality and credit are the bases that make a corporation
alive. We will provide best services and high quality products with all
sincerity. If you need any information or samples, please contact us and you
will have our soon reply.
Our equipments
Our testing equipments
Our certificate
FAQ
About HangZhou Ever-power group(HZPT):
Q: Are you trading company or manufacturer ?
A: Our group consists in 3 factories and 2 abroad sales corporations.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of
freight.
Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and
the level of customization. For standard products, the payment is: 30% T/T in
advance ,balance before shippment.
Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of
needs.Thus, MOQ and price may greatly vary with size, material and further
specifications; For instance, costly products or standard products will usually
have a lower MOQ.
Please contact us with all relevant details to get the most accurate quotation.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var
a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Standard Or Nonstandard: Nonstandard Application: Motor, Electric Cars,
Motorcycle, Machinery, Marine, Agricultural Machinery, Car Hardness: Hardened
Tooth Surface Manufacturing Method: Rolling Gear Toothed Portion Shape: Curved
Gear Material: Cast Steel
HOW DO I TROUBLESHOOT COMMON ISSUES THAT MAY ARISE WITH DRIVE SPROCKETS?
Drive sprockets, like any other mechanical components, can experience various
issues during operation. Understanding and troubleshooting these common problems
can help ensure the smooth functioning of the power transmission system. Here
are some common issues and their troubleshooting steps:
* 1. Excessive Wear: If the sprocket shows signs of excessive wear, such as
elongated teeth or a shiny appearance, it may lead to poor chain engagement
and premature failure. The troubleshooting steps include inspecting the chain
for wear, ensuring proper tension, and replacing both the worn sprocket and
chain.
* 2. Chain Skipping or Jumping: Chain skipping or jumping over the sprocket
teeth can occur due to misalignment, worn sprocket teeth, or improper
tension. Troubleshooting involves checking the alignment of the sprockets and
ensuring the chain tension is within the recommended range.
* 3. Noisy Operation: Unusual noise during operation can be caused by
misalignment, loose components, or worn-out sprockets. Inspecting and
realigning the sprockets, tightening fasteners, and replacing worn parts can
resolve the issue.
* 4. Corrosion: Corrosion can occur in harsh environments or when exposed to
moisture. Regular inspection and proper lubrication can help prevent
corrosion. If corrosion is present, replacing the affected sprockets with
corrosion-resistant ones is necessary.
* 5. Fatigue or Cracks: Fatigue and cracks in the sprocket may result from high
loads or stress concentrations. If such issues are observed, the sprocket
should be replaced immediately to prevent catastrophic failure.
* 6. Incorrect Gear Ratio: If the machinery’s speed or torque requirements are
not being met, it may indicate an incorrect gear ratio. Double-checking the
sprocket teeth count and adjusting the gear ratio as needed can address this
problem.
* 7. Excessive Heat: Overheating of the sprockets can lead to premature wear
and reduced efficiency. It can be caused by overloading, improper
lubrication, or inadequate ventilation. Identifying the root cause and
rectifying it can resolve the heat-related issues.
Regular inspection, maintenance, and proper lubrication of drive sprockets are
essential to prevent and address these common issues. If troubleshooting efforts
do not resolve the problems or if there are concerns about the sprockets’
integrity, it is advisable to consult with a qualified engineer or a
professional from the sprocket manufacturer to identify and address the specific
issue properly.
WHAT ARE THE BEST PRACTICES FOR ADJUSTING AND MAINTAINING DRIVE SPROCKETS FOR
OPTIMAL PERFORMANCE?
Proper adjustment and maintenance of drive sprockets are crucial for ensuring
optimal performance, longevity, and safe operation of the power transmission
system. Here are some best practices to follow:
* Regular Inspection: Conduct regular visual inspections of the sprockets and
the entire power transmission system. Look for signs of wear, damage, or
misalignment. Identifying and addressing issues early can prevent costly
repairs and downtime.
* Lubrication: Proper lubrication is essential for reducing friction and wear
between the sprockets and the chain or belt. Follow the manufacturer’s
guidelines for the type and frequency of lubrication. Consider the operating
environment, temperature, and load conditions when selecting the lubricant.
* Alignment: Ensure proper alignment of the sprockets with each other and with
other components of the system, such as shafts and bearings. Misalignment can
lead to premature wear and decreased efficiency. Use alignment tools and
techniques to achieve accurate alignment.
* Tension: Maintain the correct tension in the chain or belt. Too much tension
can cause excessive wear, while too little tension can lead to slippage and
power loss. Follow the manufacturer’s recommendations for proper tensioning.
* Cleanliness: Keep the sprockets and chain or belt clean from dirt, debris,
and contaminants. Regularly clean the components and the surrounding area to
prevent abrasive particles from accelerating wear.
* Replace Worn Components: Monitor the wear on the sprockets and the chain or
belt. Replace any components that have reached their wear limits to prevent
further damage to the system and maintain optimal performance.
* Use Quality Components: Invest in high-quality sprockets, chains, and belts
that are suitable for the specific application and operating conditions.
Inferior components may wear more quickly and compromise the overall
performance of the system.
* Temperature Considerations: If operating in extreme temperature conditions,
choose materials and lubricants that can withstand the temperature range.
High temperatures can accelerate wear and affect the performance of the
system.
* Training and Safety: Ensure that personnel responsible for adjusting and
maintaining the drive sprockets are properly trained and follow safety
protocols. Safety should always be a top priority during maintenance
procedures.
By following these best practices, you can optimize the performance, efficiency,
and service life of your drive sprockets and power transmission system, reducing
the risk of unexpected breakdowns and improving the overall reliability of your
machinery and equipment.
CAN I UPGRADE MY DRIVE SPROCKETS TO IMPROVE THE EFFICIENCY AND PERFORMANCE OF MY
MACHINERY?
Yes, upgrading your drive sprockets can significantly improve the efficiency and
performance of your machinery. Drive sprockets play a crucial role in power
transmission systems, and using advanced or specialized sprockets can lead to
several benefits:
* Enhanced Durability: Upgraded sprockets are often made from high-quality
materials and advanced manufacturing processes, providing greater resistance
to wear, fatigue, and corrosion. This increased durability can extend the
sprockets’ lifespan and reduce the frequency of replacements, resulting in
cost savings.
* Improved Efficiency: Modern sprockets are designed with precision and often
feature optimized tooth profiles. Upgrading to sprockets with improved tooth
profiles can reduce friction, noise, and power losses during power
transmission, leading to enhanced overall system efficiency.
* Higher Load-Carrying Capacity: Some upgraded sprockets are engineered to
handle higher loads and stresses, making them suitable for heavy-duty
applications and improving the machinery’s capacity to handle more
significant loads.
* Customized Solutions: Manufacturers may offer customizable sprockets tailored
to specific applications. Customization options can include different tooth
counts, pitches, or even specialized coatings or surface treatments to meet
the unique requirements of your machinery.
* Compatibility with Advanced Chains: Upgraded sprockets are often designed to
work seamlessly with modern, high-performance chains. Pairing these sprockets
with advanced chains can further optimize the power transmission system’s
performance and reliability.
When considering sprocket upgrades, it is essential to consult with
knowledgeable suppliers or engineers familiar with power transmission systems.
They can provide valuable insights into the best sprocket options for your
specific machinery and operating conditions.
Remember that upgrading the drive sprockets alone might not yield the desired
improvements if other components in the power transmission system, such as
chains and bearings, are worn or outdated. Therefore, a comprehensive evaluation
of the entire system is recommended to achieve the best results.
editor by CX 2023-12-22
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transmission roller chain, transmission sprocket on December 22, 2023 by ep.
CHINA MANUFACTURER EXCAVATOR DRIVE GEAR, CHAIN SPROCKET FOR DX120
PRODUCT DESCRIPTION
1. Description:
Machine No.: DX120 Description: Sprocket Logo: Beneparts Surface Hardness
52 ~ 58 Color: Yellow or others Production Method: Casting / Forging
Material: 40Mn
2. Our products range
3. Our production line:
4.Popular items blow for reference:
Brand Model Track Roller,
Top Roller,
Sprocket,
Idler,
Track Link,
Track Shoes PC18-2
PC20-5/7 PC30-5/6/7/8 PC40-5/6/7 PC50/PC55 PC60-5/6/7 PC100-5/6/7 PC120-5-6-7
PC200-3/5/6/7/8 PC220-3/5/6/7/8 PC200LC-3/5/6/7/8 PC220-3/5/6/7/8 PC300-5-6-7
PC300LC-/5-6-7 PC350-5/6/7 PC350LC-5/6/7 PC360-5/6/7 PC360LC-5/6/7
PC400-1/3/5/6/7 PC400LC-1/3/5/6/7 PC450-5/6/7 PC450LC-5/6/7 PC600 PC800
EX30 EX40 EX55 EX60-2/3/5 EX70 EX100-1/3/5/ EX120-1/3/5 EX150 EX200-1/2/3/5
EX200LC-1/2/3/5 EX220-1/2/3/5 EX220LC-1/2/3/5 EX270-1/2/5 EX270LC-1/2/5
EX300-1/2/3/5 EX300LC-1/2/3/5 EX330 EX330LC EX400-1/2/3/5 EX400LC-1/2/3/5
EX450-1/2/3/5 EX450LC-1/2/3/5 UH07-7 UH081 UH083 UH045 UH571 ZAX55
ZAX70 ZAX120 ZAX200 ZAX210 ZAX230 ZAX240 ZAX330 ZAX450 DH55 DH80
DH130 DH150 DH220 DH258 DH280 DH300 DH320 DH360 DH370 DH400 DH420 DH500
DX300 DX370 DX380 SK035 SK035SR SK30 SK35 SK45 SK50-1 SK50-6 SK55 SK60-3
SK60-1/2/5 SK60-8 SK100 SK120 SK130-8 SK200-3/5/8 SK210 SK230 SK250 SK300 SK320
SK330 SK350 SK07N2 SH35 SH55 SH60 SH65 SH75 SH100 SH120 SH120A3 SH200
SH220 SH265 SH280 SH300 SH320 SH340 SH350 SH430 LS2800 HD250
HD400 HD450 HD700 HD770 HD820 HD1571 HD1250 HD1430 R55 R60-5/7/8
R80 R130 R150LC-7 R200 R210-3 R220-5 R225-7 R275 R290 R300 R320 R305 R360 R450
R914 R924 R934C R944C CX35 CX45 CX55 CX240 KX35 KX50 KX55 KX80
KX185 SWE35 SWE40 SWE50 SWE55 SWE60 SWE70 SWE85 SWE330 IHI30
IHI35 IHI80 IHI85 TB150 TB175 FR65 FR85 SY65
SY200 SY215 SY330 YC13 YC35 YC45 YC60 YC85 YC135 VIO30 YM30
VIO35 YM35 VIO40 YM40 VIO55 YM55 VIO75 YM75 D3B D3C D4 D4D D4E D4H
D5 D5B D5C D5H D5M D5N D6 D6C D6D D6R D6H D6T D7G D7R D7H D8N D8L D8T D8R D8H
D8K D9L D9N D9R D9T D10N D10R D10T D11N D11R D20 D31 D37EX-21 D40
D41P-6 D41E-6 D50 D53 D51EX-22 D60 D65 D65-12 D61EX-12 D65EX-12 D65PX-12 D80 D85
D85EX-15 D85-21 D155 D155A-1 D155A-2 D155A-3 D155A-5 D155-6 D275 D355A-3 D375-5
BD2G
5. Our warehouse:
6.Company information
HangZhou CZPT Machinery co., Ltd as your reliable Undercarriage parts supplier,
offering full range of replacement parts suitable for all kinds of earthmoving
machines which apply to mining, construction, agriculture etc. Like Excavator,
Bulldozer, Loader, Backhoe, Scraper, Crusher and so on. The replacement parts
that we supply including casting parts like idler, sprocket, top roller, track
link, track roller, track shoes…, etc. and forged parts like forged idler,
sprocket, top roller, track link, track roller, track shoes…, etc.
Beneparts has a very strong sales team and firmly cooperated manufacturer with
high-tech and focus on quality with more than 28 years experience.
Our advantages are 4 fold, our:
1.strong technical team, and we have the ability to formulate materials to
meetthe specific needs of our customer’s projects.
2.Perfect quality monitoring system, and full range of advanced facilities, like
Component analysis machine, Impact Machine, Tensile Strength machine etc.
3. Rich experience to do OEM/ODM business, we can develop items as per drawings
and samples if you have specific requirement.
4. Efficient management, we can short delivery time and we have good after sale
service which keep long term business cooperation with our customers.
Our commitment to you is always providing quick, convenient, effective customer
service.
Look CZPT to meeting you!
Type: Sprocket Application: Excavator Certification: CE Condition: New Machine
No.: Dx120 Production Method: Casting / Forging
Samples:
US$ 0/Piece
1 Piece(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
HOW DO I TROUBLESHOOT COMMON ISSUES THAT MAY ARISE WITH DRIVE SPROCKETS?
Drive sprockets, like any other mechanical components, can experience various
issues during operation. Understanding and troubleshooting these common problems
can help ensure the smooth functioning of the power transmission system. Here
are some common issues and their troubleshooting steps:
* 1. Excessive Wear: If the sprocket shows signs of excessive wear, such as
elongated teeth or a shiny appearance, it may lead to poor chain engagement
and premature failure. The troubleshooting steps include inspecting the chain
for wear, ensuring proper tension, and replacing both the worn sprocket and
chain.
* 2. Chain Skipping or Jumping: Chain skipping or jumping over the sprocket
teeth can occur due to misalignment, worn sprocket teeth, or improper
tension. Troubleshooting involves checking the alignment of the sprockets and
ensuring the chain tension is within the recommended range.
* 3. Noisy Operation: Unusual noise during operation can be caused by
misalignment, loose components, or worn-out sprockets. Inspecting and
realigning the sprockets, tightening fasteners, and replacing worn parts can
resolve the issue.
* 4. Corrosion: Corrosion can occur in harsh environments or when exposed to
moisture. Regular inspection and proper lubrication can help prevent
corrosion. If corrosion is present, replacing the affected sprockets with
corrosion-resistant ones is necessary.
* 5. Fatigue or Cracks: Fatigue and cracks in the sprocket may result from high
loads or stress concentrations. If such issues are observed, the sprocket
should be replaced immediately to prevent catastrophic failure.
* 6. Incorrect Gear Ratio: If the machinery’s speed or torque requirements are
not being met, it may indicate an incorrect gear ratio. Double-checking the
sprocket teeth count and adjusting the gear ratio as needed can address this
problem.
* 7. Excessive Heat: Overheating of the sprockets can lead to premature wear
and reduced efficiency. It can be caused by overloading, improper
lubrication, or inadequate ventilation. Identifying the root cause and
rectifying it can resolve the heat-related issues.
Regular inspection, maintenance, and proper lubrication of drive sprockets are
essential to prevent and address these common issues. If troubleshooting efforts
do not resolve the problems or if there are concerns about the sprockets’
integrity, it is advisable to consult with a qualified engineer or a
professional from the sprocket manufacturer to identify and address the specific
issue properly.
CAN DRIVE SPROCKETS BE USED IN AUTOMOTIVE AND MOTORCYCLE APPLICATIONS?
Yes, drive sprockets are commonly used in automotive and motorcycle applications
as part of the power transmission systems. In these vehicles, drive sprockets
work in conjunction with chains or belts to transfer power from the engine to
the wheels, enabling the vehicle to move.
Automotive Applications:
In automotive applications, drive sprockets are most commonly found in internal
combustion engine vehicles that use a timing chain or timing belt. The timing
chain or belt connects the engine’s crankshaft to the camshaft(s), ensuring the
precise opening and closing of engine valves at the right time. This
synchronization is crucial for the engine’s proper operation and performance.
Automotive drive sprockets are often made of durable materials like steel to
withstand the high loads and stresses encountered in engines.
Motorcycle Applications:
In motorcycles, drive sprockets are an essential part of the chain drive system.
Most motorcycles use a chain to transfer power from the engine’s output shaft to
the rear wheel. The drive sprocket, located on the output shaft, meshes with the
motorcycle chain, which, in turn, connects to the driven sprocket on the rear
wheel. As the engine revs up, power is transmitted through the chain and drive
sprocket to propel the motorcycle forward. Motorcycle drive sprockets are also
commonly made of steel or other durable materials to withstand the forces
involved in transmitting power to the rear wheel.
Advantages of Drive Sprockets in Automotive and Motorcycle Applications:
Efficient Power Transmission: Drive sprockets efficiently transfer power from
the engine to the wheels, ensuring smooth acceleration and driving performance.
Reliability: When properly maintained, drive sprockets are durable and can
withstand the rigors of automotive and motorcycle operation. Cost-Effective:
Drive sprockets and chain or belt systems are generally cost-effective compared
to other power transmission methods. Adaptability: Drive sprockets can be easily
replaced or modified to achieve different gear ratios, allowing for
customization of vehicle performance.
Overall, drive sprockets play a crucial role in power transmission systems,
making them integral components in automotive and motorcycle applications.
Regular inspection, maintenance, and replacement of worn-out sprockets are
essential to ensure optimal performance and safety on the road.
WHAT ARE THE SIGNS OF WEAR AND DAMAGE IN DRIVE SPROCKETS, AND HOW CAN I IDENTIFY
THEM?
Drive sprockets are critical components in power transmission systems, and it’s
essential to identify signs of wear and damage early to prevent potential
failures and downtime. Here are some common signs of wear and damage in drive
sprockets:
* Teeth Wear: Examine the sprocket teeth for signs of wear, such as flattened,
rounded, or hooked profiles. Worn teeth can cause poor engagement with the
chain, leading to inefficient power transfer and noise during operation.
* Corrosion: Rust or corrosion on the sprocket surface can weaken the material
over time, compromising its structural integrity. Check for any signs of
corrosion, especially in sprockets used in outdoor or humid environments.
* Cracks or Breaks: Inspect the sprocket for any visible cracks, breaks, or
chipped teeth. Cracks can lead to sudden failure, posing safety risks and
potential damage to other components.
* Chain Skipping: If the chain frequently skips or jumps over the sprocket
teeth during operation, it could indicate excessive wear on the sprocket or
the chain itself.
* Chain Elongation: A stretched or elongated chain can cause uneven wear on the
sprocket teeth, affecting the overall performance and increasing the risk of
premature failure.
* Excessive Noise: Unusual noises, such as grinding or clicking sounds during
operation, may suggest that the sprocket or chain needs inspection and
maintenance.
* Poor Performance: Decreased efficiency or power transfer in the power
transmission system can be an indicator of worn or damaged sprockets.
To identify these signs of wear and damage, conduct regular visual inspections
of the drive sprockets. Pay attention to the sprocket teeth, surface condition,
and any irregularities. Additionally, monitoring performance metrics, such as
chain wear and vibration levels, can help in detecting potential issues.
If you notice any of these signs, it is essential to address the problem
promptly. Depending on the severity of wear or damage, you may need to replace
the drive sprocket or the entire power transmission system to ensure safe and
efficient operation.
editor by CX 2023-12-15
This entry was posted in Product Catalog and tagged chain, chain drive, chain
drive manufacturer, chain drive sprocket, chain sprocket, china chain, china
sprocket, drive chain, drive sprocket, excavator drive sprocket, excavator
sprocket, manufacturer sprocket, sprocket on December 15, 2023 by ep.
CHINA MANUFACTURER WIDELY USED DRIVE DOUBLE PITCH SPROCKET ROLLER CHAIN &
SPROCKET IN STEEL AND STAINLESS STEEL FASTENER
PRODUCT DESCRIPTION
Company Profile
HangZhou Xihu (West Lake) Dis. Mechanical Transmission Parts Co., Ltd. is
a professional manufacturer of mechanical transmission parts, founded in 1987.
Our company is committed to standard roller sprocket, single row and multi-row
sprocket, non-standard sprocket, gear, rack, bevel gear, sprocket, shaft, gear
shaft and other products. We have passed ISO 9001 .Xihu (West Lake)
Dis. company has a number of experienced engineers, involved in plHangZhou,
testing, heat treatment, inspection, the use of strict and accurate testing
methods. Our sprockets are widely used in agricultural machinery, stereoscopic
garage, mining equipment, woodworking machinery, petroleum machinery and other
industries. Implementation standards such as ANSI.BS, DIN.KANA, etc., can also
be customized according to the drawing processing
Our products have won wide praise and trust from customers for their
excellent quality. HangZhou Xihu (West Lake) Dis. mechanical transmission Parts
Co., Ltd. adhere to the quality of survival, innovation and development,
customer first business philosophy, dedicated to domestic and foreign customers
service. We warmly welcome you to negotiate business with us.
Product Description
Standard or Nonstandard Standard Application Maqchinery Hardness Hardened
Tooth Surface Material C45 Specification Various Sprockets Pitch(PCD) 12.7
Toothed Portion Shape Spur Gear Roller(DR) 8.51 HS Code 84839000 Production
Capacity 100000 Pcs/Year
Detailed Photos
Certifications
FAQ
1. Are you manufacturer or trade company ?
We are a manufacturing factory founded in 1987 ,with trade team for
international service.
2. What terms of payment you usually use ?
T/T . 30% deposit ,and 70% before finish production .Price :FOB ZheJiang .
3. Can you make products according to customer”s design ?
Yes , we can make according to customer”s drawing and samples .OED and ODM
are acceptable.
4.How long is your delivery time ?
Genarally it is 5-15 days afte rthe deposit .It will take more days
customized.
5. What do I need for offering a quote ?
Please offer us 2D or 3d drawing (with material ,dimension,surface treatment
and other technical datas etc.), quantity ,or samples .
Then we will quote the best price .
Application: Motor, Machinery, Marine, Agricultural Machinery, Car Hardness:
Hardened Tooth Surface Gear Position: External Gear
Samples:
US$ 1/Piece
1 Piece(Min.Order)
|
Order Sample
Customization:
Available
|
Customized Request
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit.
about shipping cost and estimated delivery time.
Payment Method:
Initial Payment
Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the
products.
HOW DO I CALCULATE THE REQUIRED TORQUE AND POWER FOR A DRIVE SPROCKET SETUP?
Calculating the required torque and power for a drive sprocket setup involves
several factors that need to be considered. The torque and power requirements
depend on the application’s specific parameters, such as the desired speed,
load, and efficiency of the system. Here’s a step-by-step guide on how to
calculate the required torque and power:
1. 1. Determine the Load: Identify the load that the drive sprocket needs to
move or rotate. The load can be expressed in units of force, such as pounds
or newtons.
2. 2. Calculate the Torque: Torque is the rotational force applied to the drive
sprocket to generate motion. The formula to calculate torque is:
Torque (in Nm) = Load (in N) x Radius of the Drive Sprocket (in meters)
where the radius is the distance from the center of the sprocket to the point
where the force is applied. If the radius is not given directly, you can use the
diameter and divide it by two to get the radius.
3. 3. Account for Efficiency Losses: In real-world systems, some power is lost
due to friction and other factors. To account for these losses, you can
introduce an efficiency factor (η) into the equation. The formula becomes:
Torque (in Nm) = (Load (in N) x Radius of the Drive Sprocket (in meters)) /
Efficiency (η)
4. 4. Calculate the Rotational Speed: Determine the required rotational speed
of the drive sprocket in revolutions per minute (RPM) or radians per second
(rad/s).
5. 5. Calculate the Power: Power is the rate at which work is done. It is the
product of torque and rotational speed. The formula to calculate power is:
Power (in watts or horsepower) = Torque (in Nm) x Rotational Speed (in rad/s)
or
Power (in watts or horsepower) = (Torque (in Nm) x Rotational Speed (in RPM) x
2π) / 60
where 2π is a constant used to convert RPM to rad/s, and 60 is used to convert
seconds to minutes.
By following these steps and plugging in the appropriate values, you can
calculate the required torque and power for your drive sprocket setup. Keep in
mind that real-world conditions may vary, so it’s essential to consider safety
factors and any additional loads that may be present in the system.
HOW DO I CALCULATE THE GEAR RATIO FOR A DRIVE SPROCKET AND CHAIN SETUP?
Calculating the gear ratio for a drive sprocket and chain setup involves
understanding the relationship between the number of teeth on the sprockets in
the system. The gear ratio is a crucial factor that determines the speed and
torque output of the system. Here’s how you can calculate the gear ratio:
1. Count the Teeth: Begin by counting the number of teeth on both the driving
sprocket (connected to the power source) and the driven sprocket (connected
to the load).
2. Divide the Number of Teeth: Divide the number of teeth on the driven
sprocket by the number of teeth on the driving sprocket.
The formula for calculating the gear ratio (GR) can be expressed as:
GR = Number of Teeth on Driven Sprocket / Number of Teeth on Driving Sprocket
For example, if the driven sprocket has 20 teeth and the driving sprocket has 10
teeth, the gear ratio would be:
GR = 20 / 10 = 2
In this case, the gear ratio is 2, which means that the driven sprocket will
rotate twice for every single rotation of the driving sprocket. Gear ratio
values greater than 1 indicate that the driven sprocket rotates at a higher
speed than the driving sprocket, providing an increase in speed with a
corresponding decrease in torque. Conversely, gear ratio values less than 1
indicate a reduction in speed and an increase in torque.
It’s essential to consider the gear ratio carefully when designing a drive
sprocket and chain setup for specific applications. The gear ratio determines
the mechanical advantage of the system, affecting its overall performance,
speed, and torque output. By selecting the appropriate sprocket sizes and gear
ratio, you can optimize the efficiency and functionality of the power
transmission system for your particular machinery or equipment.
INSPECTION AND MAINTENANCE OF DRIVE SPROCKETS
Regular inspection and maintenance are crucial to ensure the optimal performance
and longevity of drive sprockets. The frequency of inspection and maintenance
may vary depending on the application, operating conditions, and the type of
sprocket. Here are some general guidelines:
* Regular Visual Inspection: Conduct a visual inspection of the drive sprockets
at least once a month or as recommended by the equipment manufacturer. Look
for signs of wear, damage, or alignment issues.
* Lubrication: Lubricate the sprockets according to the manufacturer’s
recommendations. Proper lubrication reduces friction and wear between the
sprocket teeth and the chain, extending their lifespan.
* Chain Tension: Check the tension of the chain regularly and adjust it as
needed. Proper tension ensures that the chain remains securely engaged with
the sprocket, preventing slippage and premature wear.
* Alignment: Ensure that the drive sprocket is correctly aligned with the
driven sprocket. Misalignment can cause uneven wear and reduce efficiency.
Make necessary adjustments to achieve proper alignment.
* Cleanliness: Keep the sprockets clean and free from debris or build-up that
can affect their performance. Regularly clean the sprockets and the
surrounding area to prevent contaminants from entering the system.
* Inspect Teeth Profile: Check the teeth profile regularly for signs of wear.
Worn-out teeth can cause chain skipping and affect the overall performance of
the power transmission system.
* Replace Worn Sprockets: If any sprocket shows significant wear, deformation,
or damage, replace it promptly with a new one to avoid further issues and
prevent damage to other components.
* Monitor Operating Conditions: Keep track of the operating conditions, such as
temperature, load, and speed. Extreme conditions may require more frequent
inspections and maintenance.
It’s important to follow the equipment manufacturer’s recommendations for
inspection and maintenance intervals. Regular and proactive maintenance will not
only enhance the performance of the drive sprockets but also contribute to the
overall reliability and efficiency of the machinery or equipment they are used
in.
editor by CX 2023-12-12
This entry was posted in Product Catalog and tagged chain, chain and drive,
chain and sprocket, chain drive, chain drive manufacturer, chain drive sprocket,
chain roller, chain roller chain, chain roller sprocket, chain sprocket, chain
sprocket roller, china chain, china double roller chain, China Roller Chain,
china roller chain drive, china sprocket, double chain sprocket, double pitch
roller chain, double pitch roller chain sprocket, double roller chain, Double
Roller Chain Sprocket, double sprocket, drive chain, drive chain pitch, drive
roller chain, drive sprocket, manufacturer sprocket, pitch roller chain, roller
chain, Roller Chain And Sprocket, roller chain chain, roller chain double pitch,
roller chain drive, roller chain manufacturer, roller chain pitch, roller chain
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chain, sprocket and roller chain, sprocket roller chain, stainless roller chain,
stainless steel chain, stainless steel drive chain, stainless steel roller
chain, steel chain, Steel Roller Chain, steel sprocket on December 12, 2023 by
ep.
CHINA BEST SALES CONSTRUCTION MACHINERY PARTS EXCAVATOR UNDERCARRIAGE EX400-5
SPROCKET/DRIVE SPROCKET
PRODUCT DESCRIPTION
Construction Machinery Parts Excavator Undercarriage EX400-5 Sprocket/Drive
Sprocket
Products information
Product name Excavator/ Bulldozer Sprocket, Excavator Undercarriage Parts
Material 35MnB/40Mn2 Color Yellow or Black or Customized Technique Forging/
Casting Finish Smooth Surface Hardness/Hardness Depth HRC52-59/8-12mm Packing
standard export packed Port HangZhou, Xihu (West Lake) Dis. port Time of
delivery Within 15 days after contact and negotiation Payment terms T/T, L/C,
Western Union and so on
Construction Machinery Parts Excavator Undercarriage EX400-5 Sprocket/Drive
Sprocket
Related Products
Construction Machinery Parts Excavator Undercarriage EX400-5 Sprocket/Drive
Sprocket
Package & Delivery
1.Package:
Cartons, wooden cases, pallets, etc., according to customer requirements.
2.Delivery type:
A.International Courier, Such as DHL, TNT,UPS or Fedex.
B.By air/By sea/By land.
Construction Machinery Parts Excavator Undercarriage EX400-5 Sprocket/Drive
Sprocket
About us
HangZhou CZPT Machinery Co., Ltd. Located in HangZhou city, ZheJiang Province,
China. We are a manufacturer
and exporter, specialized in the research, development and production of
undercarriage parts for tractor
excavators and bulldozers, all kinds of generator set and engine, refrigeration
compressors and spray
polyurea coating materials.
Professional providing in a wide range of construction machine spare parts for
crawler excavator,bulldozer,crane:
1.Undercarriage Parts carrier roller, track roller, idler, sprocket, adjuster
cylinder assy, track shoe, track link, bucket, bucket bushi, bucket teeth, teeth
adapter, bolt and nut etc. 2.Engine parts cylinder block, cylinder head, liner
kits, con rod, engine bearing, in/ex valve, valve seat, gasket kit, head gaskit,
crankshaft, cam shaft,water pump, fuel pump, oil pump, turbocharger, nozzle, oil
cooler assy, manifold exhaust etc 3.Seal kits boom/arm/bucket cylinder seal kit,
hydraulic pump seal kit, swing motor seal kit,travel motor seal kit, control
valve seal kit, adjuster seal kit, center joint seal kit,gear pump seal kit,
regulator seal kit, breaker seal kit, bulldozer seal kit etc. 4.Hydraulic parts
hydraulic pump, swing motor assy, travel motor assy, gearbox, main control
valve, foot valve, operating od assy, pilot pump, regulator, center joint,
relief valve, bearing, hydraulic spare parts, gear, etc. 5.Filter oil filter,
fuel filter, hydraulic filter, air filter, oil water seperator etc. 6.Gear parts
travel,swing motor:sun gear,shaft,carrier assy,housing,hub,cover.
Construction Machinery Parts Excavator Undercarriage EX400-5 Sprocket/Drive
Sprocket
FAQ
1. How can I be sure the part will fit my excavators and bulldozers?
Give us correct model number/machine serial number/ any numbers on the parts
itself. Or measure the parts give us dimension or drawing.
2.How about the payment terms?
We usually accept T/T or L/C. other terms also could be negotiated.
3.What is your delivery time?
FOB HangZhou or any Chinese port : 30-40 days . If parts are in stock , our
delivery time is only 7-10 days.
4.What are the modes of transportation?
We respect the choice of customers, will also provide advice to customers, the
specific mode of transportation can be negotiated.
5.What about Quality Control?
We have a perfect QC system for the perfect products. A team who will detect the
product quality and specification piece carefully, monitoring every production
process until packing is complete, to ensure product safety into container.
If you are interested in our products, please feel free to contact us
to discuss.
After-sales Service: Online Support Warranty: 12 Month Type: Crawler Excavator,
Excavator Bucket Application: Excavator Certification: CE, ISO9001: 2000, CE,
ISO9001: 2000 Condition: New
Customization:
Available
|
Customized Request
WHAT ARE THE TEMPERATURE LIMITS FOR THE OPERATION OF DRIVE SPROCKETS?
The temperature limits for the operation of drive sprockets depend on the
material used in their construction and the specific application they are
intended for. Different materials have different temperature ranges in which
they can effectively function without significant degradation or failure. Here
are some general guidelines regarding temperature limits for common drive
sprocket materials:
* 1. Steel Sprockets: Steel sprockets are widely used and have a broad
temperature range. In most cases, they can operate efficiently within
temperatures ranging from -20°C to 250°C (-4°F to 482°F). However, for
high-temperature applications beyond this range, special heat-resistant
steels may be required.
* 2. Cast Iron Sprockets: Cast iron sprockets are suitable for temperatures
between -20°C to 200°C (-4°F to 392°F). They are commonly used in various
industrial applications.
* 3. Plastic or Nylon Sprockets: These sprockets have lower temperature limits
and are generally suitable for temperatures ranging from -40°C to 100°C
(-40°F to 212°F). They are often used in lighter-duty applications.
* 4. Aluminum Sprockets: Aluminum sprockets have a temperature range of about
-40°C to 150°C (-40°F to 302°F). They are commonly used in lightweight
applications where weight is a critical factor.
It’s essential to select the appropriate material for your drive sprocket based
on the operating conditions and temperature requirements of your specific
application. Extreme temperatures outside the recommended range can lead to
premature wear, reduced performance, and even failure of the sprocket.
Always refer to the manufacturer’s specifications and consult with experts in
the field to ensure that you are using the right type of drive sprocket for the
temperature conditions in your application.
WHAT ARE THE ENVIRONMENTAL IMPACTS OF DRIVE SPROCKET MANUFACTURING?
Drive sprocket manufacturing, like any industrial process, can have
environmental impacts throughout its lifecycle. Here are some of the key
environmental considerations related to drive sprocket manufacturing:
1. Raw Material Extraction: The production of drive sprockets requires raw
materials such as steel, aluminum, or other metals. The extraction of these
materials can lead to habitat destruction, water pollution, and energy
consumption.
2. Energy Consumption: Manufacturing processes, including machining, forging,
and heat treatment, consume significant amounts of energy. This energy is often
derived from fossil fuels, leading to greenhouse gas emissions and contributing
to climate change.
3. Waste Generation: Manufacturing processes generate waste, such as metal
shavings, dust, and wastewater. If not managed properly, these wastes can
pollute the environment and harm ecosystems.
4. Chemical Use: Some manufacturing processes involve the use of chemicals for
cleaning, coating, or plating. Improper handling and disposal of these chemicals
can lead to environmental contamination.
5. Transportation: The transportation of raw materials, components, and finished
drive sprockets can contribute to air pollution and carbon emissions.
6. End-of-Life Disposal: At the end of their useful life, drive sprockets may be
discarded. If not recycled or disposed of properly, they can end up in
landfills, adding to the waste problem.
7. Sustainable Practices: To mitigate these environmental impacts, manufacturers
can adopt sustainable practices. This includes using recycled materials,
optimizing energy use, reducing waste generation, and implementing cleaner
production technologies.
8. Life Cycle Assessment (LCA): Conducting a life cycle assessment of drive
sprocket manufacturing can help identify areas of high environmental impact. LCA
evaluates the environmental performance of the product from raw material
extraction to end-of-life disposal.
9. Certifications: Manufacturers can pursue certifications such as ISO 14001
(Environmental Management Systems) to demonstrate their commitment to reducing
environmental impacts.
10. Recycling and Reuse: Encouraging the recycling and reuse of drive sprockets
can reduce the demand for new raw materials and decrease waste.
11. Product Design: Optimize the design of drive sprockets for efficiency and
durability, which can extend their lifespan and reduce the need for frequent
replacements.
By implementing environmentally friendly practices and considering the entire
lifecycle of drive sprockets, manufacturers can reduce their environmental
footprint and contribute to a more sustainable future.
CAN DRIVE SPROCKETS BE USED IN COMBINATION WITH DIFFERENT TYPES OF CHAINS?
Yes, drive sprockets can be used in combination with different types of chains,
provided that the sprocket’s pitch matches the pitch of the chain. The pitch of
a sprocket refers to the distance between the centers of adjacent teeth, while
the pitch of a chain refers to the distance between the centers of two
consecutive pins. For proper engagement and smooth power transmission, the
sprocket’s pitch must be the same as the chain’s pitch.
There are several types of chains used in power transmission systems, and each
type has its specific application and benefits:
1. Roller Chains: Roller chains are the most common type of chains used with
drive sprockets in various industrial applications. They consist of
cylindrical rollers that engage with the sprocket teeth, providing excellent
load-carrying capacity and efficiency.
2. Engineered Chains: Engineered chains are specialized chains designed for
specific applications, such as those requiring high strength, corrosion
resistance, or specific environmental conditions. They are compatible with
corresponding engineered sprockets.
3. Leaf Chains: Leaf chains are used in applications with heavy loads and
moderate speeds. They consist of interlocking plates connected by pins and
are commonly used in forklifts and lifting mechanisms.
4. Timing Belts: In some cases, timing belts can be used in place of chains
with drive sprockets. Timing belts have teeth that engage with the sprocket
teeth, providing accurate timing and smooth motion in precision
applications.
When selecting a chain and drive sprocket combination, it is essential to
consider factors such as the application’s load requirements, speed,
environmental conditions, and desired efficiency. Using the appropriate chain
type and ensuring proper sprocket alignment and tensioning are critical for the
system’s reliable operation and longevity.
Consulting with chain and sprocket manufacturers or experienced engineers can
help in choosing the right chain and sprocket combination to meet the specific
needs of the power transmission system.
editor by CX 2023-12-12
This entry was posted in Product Catalog and tagged best sprocket, china
machinery, china sprocket, construction machinery, construction machinery parts,
excavator machinery, excavator sprocket, machinery, machinery china, machinery
excavator parts, machinery machinery, machinery parts, sprocket on December 12,
2023 by ep.
CHINA STANDARD PRECISION STAINLESS STEEL CASTING AGRICULTURAL ROLLER CHAIN
CUSTOM CONVEYOR DRIVE MOTORCYCLE SPROCKET
PRODUCT DESCRIPTION
Product Parameters
Company Profile
-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain
transmission industry. the first batch of natioal recognized enterprise
technology center,national technology innovation demonstration enterprise, and
the first A-share listed company in China’s chain drive industry. The stock code
is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO
has achieved plenty of high-quality customers. We supply vehicle chain system
products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki,
DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply
agricultural chain system products for CZPT agricultural machinery manufacturers
at home and abroad, such as German CLASS and LOVOL; Supply industrial equipment
chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou
Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been
registered in many countries, and the products are exported to a great number of
countries and regions in Europe, America, Southeast Asia, South America, Africa
etc., serving more than 3,000 after-sales customers.
Production Capacity Equipment
-By 2571,CHOHO has more than 2,700 sets of main production equipment and more
than 600 sets of high-precision equipment,With the domestic advanced product
laboratory and chain production assembly line, CHOHO has strong research and
development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global
quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality
control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as
chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same
service life for the global locomotive industry”, have established a strong R&D
team.
Product Advantages
HangZhou CHOHO possesses advanced manufacture equipments such as high precision
machining center, hold-in program control broacher, Japan CNC lathe, South Korea
CNC lathe, ZheJiang CNC hobbing machine, ZheJiang CNC gear shaping machine,
unique spray cooling technology double station high frequency quenching
furnace,honing machine tool, laser marking machine to develop large scale, high
quality , professional and stable process. inspection instruments such as
metallographic test machine, chemical analysis machine, fatigue test machine,
projection and wearing test machine to make sure each sprocket we sold have
reliable quality.
Certifications
-CHOHO attaches great importance to product quality and approved by many global
quality system certification, such as France, Norway, and Germany. Through the
establishment of a sophisticated production management process and quality
control system, the entire product process control is achieved. With the
introduction of advanced production, processing, and testing equipment, CHOHO
has internationally leading full-process quality control capabilities to provide
customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises
in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
International Exhibition
CHOHO has been invited to participate in domestic & international agricultural
machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV
ASIA and so on!
Packaging & Shipping
Packaging Details: Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel
Pallets or Customization
We are very close to the port of HangZhou, which saves a lot of logistics costs
and transportation time!
We have our own logistics company and transportation department. If you need me
to deliver goods to your warehouse or other ports in China, such as ZheJiang
Port and ZheJiang Port, we can also do it!
Related Products:
FAQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have
a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in
China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
Certification: CCC, ISO9001, CE, E-Mark, RoHS, TS16949, TUV/SGS/BV/CE Standard
Component: Non-Standard Component Technics: Nc Maching
Samples:
US$ 4.99/Piece
1 Piece(Min.Order)
|
Order Sample
Sprocket Samples
Customization:
Available
|
Customized Request
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit.
about shipping cost and estimated delivery time.
Payment Method:
Initial Payment
Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the
products.
WHAT ARE THE TEMPERATURE LIMITS FOR THE OPERATION OF DRIVE SPROCKETS?
The temperature limits for the operation of drive sprockets depend on the
material used in their construction and the specific application they are
intended for. Different materials have different temperature ranges in which
they can effectively function without significant degradation or failure. Here
are some general guidelines regarding temperature limits for common drive
sprocket materials:
* 1. Steel Sprockets: Steel sprockets are widely used and have a broad
temperature range. In most cases, they can operate efficiently within
temperatures ranging from -20°C to 250°C (-4°F to 482°F). However, for
high-temperature applications beyond this range, special heat-resistant
steels may be required.
* 2. Cast Iron Sprockets: Cast iron sprockets are suitable for temperatures
between -20°C to 200°C (-4°F to 392°F). They are commonly used in various
industrial applications.
* 3. Plastic or Nylon Sprockets: These sprockets have lower temperature limits
and are generally suitable for temperatures ranging from -40°C to 100°C
(-40°F to 212°F). They are often used in lighter-duty applications.
* 4. Aluminum Sprockets: Aluminum sprockets have a temperature range of about
-40°C to 150°C (-40°F to 302°F). They are commonly used in lightweight
applications where weight is a critical factor.
It’s essential to select the appropriate material for your drive sprocket based
on the operating conditions and temperature requirements of your specific
application. Extreme temperatures outside the recommended range can lead to
premature wear, reduced performance, and even failure of the sprocket.
Always refer to the manufacturer’s specifications and consult with experts in
the field to ensure that you are using the right type of drive sprocket for the
temperature conditions in your application.
CAN I USE A DRIVE SPROCKET SYSTEM FOR VERTICAL POWER TRANSMISSION?
Yes, a drive sprocket system can be used for vertical power transmission in
certain applications. The vertical orientation of the power transmission system
introduces some unique challenges and considerations that need to be addressed
to ensure its proper functioning and longevity.
When using a drive sprocket system for vertical power transmission, here are
some important factors to take into account:
1. Load Capacity: The sprockets, chain, or belt, and other components must be
capable of handling the vertical load. In vertical systems, the weight of
the load can put additional strain on the sprockets and chain or belt,
requiring appropriate selection and sizing of components.
2. Lubrication: Adequate lubrication is crucial for vertical power transmission
systems. Gravity can cause the lubricant to drain more quickly from the
chain or belt, leading to increased wear. Regular lubrication is necessary
to minimize friction and ensure smooth operation.
3. Chain or Belt Type: Choosing the right type of chain or belt is important
for vertical power transmission. Inclined conveyors, elevators, and some
lifting systems often use specialized chains with attachments or
high-friction coatings to prevent slippage and maintain stability during
vertical movement.
4. Alignment and Tension: Proper alignment and tension are critical for
vertical power transmission systems. Misalignment can lead to uneven wear
and premature failure, while incorrect tension may cause slippage and
disruption in power transfer.
5. Overhung Load: If the sprocket is located on an overhung shaft, the system
must be designed to handle the additional bending moments and forces
resulting from the vertical load.
6. Environmental Factors: Consider the environmental conditions in which the
vertical power transmission system operates. Dust, debris, temperature
variations, and moisture can impact the performance and longevity of the
system.
Vertical power transmission using a drive sprocket system is common in
industries such as material handling, agriculture, mining, and construction.
Elevators, bucket conveyors, vertical lifting systems, and certain types of
machinery rely on sprockets and chains or belts to efficiently transfer power
between vertically spaced components.
Proper design, maintenance, and component selection are essential to ensure the
reliable and safe operation of a vertical drive sprocket system, meeting the
specific requirements of the application and adhering to safety standards and
regulations.
INSPECTION AND MAINTENANCE OF DRIVE SPROCKETS
Regular inspection and maintenance are crucial to ensure the optimal performance
and longevity of drive sprockets. The frequency of inspection and maintenance
may vary depending on the application, operating conditions, and the type of
sprocket. Here are some general guidelines:
* Regular Visual Inspection: Conduct a visual inspection of the drive sprockets
at least once a month or as recommended by the equipment manufacturer. Look
for signs of wear, damage, or alignment issues.
* Lubrication: Lubricate the sprockets according to the manufacturer’s
recommendations. Proper lubrication reduces friction and wear between the
sprocket teeth and the chain, extending their lifespan.
* Chain Tension: Check the tension of the chain regularly and adjust it as
needed. Proper tension ensures that the chain remains securely engaged with
the sprocket, preventing slippage and premature wear.
* Alignment: Ensure that the drive sprocket is correctly aligned with the
driven sprocket. Misalignment can cause uneven wear and reduce efficiency.
Make necessary adjustments to achieve proper alignment.
* Cleanliness: Keep the sprockets clean and free from debris or build-up that
can affect their performance. Regularly clean the sprockets and the
surrounding area to prevent contaminants from entering the system.
* Inspect Teeth Profile: Check the teeth profile regularly for signs of wear.
Worn-out teeth can cause chain skipping and affect the overall performance of
the power transmission system.
* Replace Worn Sprockets: If any sprocket shows significant wear, deformation,
or damage, replace it promptly with a new one to avoid further issues and
prevent damage to other components.
* Monitor Operating Conditions: Keep track of the operating conditions, such as
temperature, load, and speed. Extreme conditions may require more frequent
inspections and maintenance.
It’s important to follow the equipment manufacturer’s recommendations for
inspection and maintenance intervals. Regular and proactive maintenance will not
only enhance the performance of the drive sprockets but also contribute to the
overall reliability and efficiency of the machinery or equipment they are used
in.
editor by CX 2023-12-06
This entry was posted in Product Catalog and tagged agricultural chain,
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roller, Steel Roller Chain, steel roller conveyor chain, steel sprocket on
December 6, 2023 by ep.
CHINA BEST INDUSTRIAL REAR CHAIN WHEEL SPROCKET DRIVE MOTORCYCLE STAINLESS STEEL
ROLLER CHAIN SPROCKET
PRODUCT DESCRIPTION
Product Parameters
Company Profile
-HangZhou Choho Industrial Co., Ltd. is a leading company in the domestic chain
transmission industry. the first batch of natioal recognized enterprise
technology center,national technology innovation demonstration enterprise, and
the first A-share listed company in China’s chain drive industry. The stock code
is 003033.
-Relying on industry-leading R&D technology, product quality and service, CHOHO
has achieved plenty of high-quality customers. We supply vehicle chain system
products for CZPT vehicle manufacturers such as Honda, Yamaha, Suzuki,
DaHangZhouang, CF MOTOR, HangZhou Motorcycles, Knorr-Bremse etc.; Supply
agricultural chain system products for CZPT agricultural machinery manufacturers
at home and abroad, such as German CLAAS and LOVOL; Supply industrial equipment
chain system products for CZPT enterprises such as ZheJiang HangZhouan, HangZhou
Logistics, HangZhou Kejie and Sinsong Robotics. The trademark has been
registered in many countries, and the products are exported to a great number of
countries and regions in Europe, America, Southeast Asia, South America, Africa
etc., serving more than 3,000 after-sales customers.
Production Capacity Equipment
-By 2571,CHOHO has more than 2,700 sets of main production equipment and more
than 600 sets of high-precision equipment,With the domestic advanced product
laboratory and chain production assembly line, CHOHO has strong research and
development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global
quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality
control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as
chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same
service life for the global locomotive industry”, have established a strong R&D
team.
Product Advantages
Certifications
-CHOHO attaches great importance to product quality and approved by many global
quality system certification, such as France, Norway, and Germany. Through the
establishment of a sophisticated production management process and quality
control system, the entire product process control is achieved. With the
introduction of advanced production, processing, and testing equipment, CHOHO
has internationally leading full-process quality control capabilities to provide
customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises
in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
International Exhibition
CHOHO has been invited to participate in domestic & international agricultural
machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV
ASIA and so on!
Packaging & Shipping
Packaging Details: Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel
Pallets or Customization
Related Products:
FAQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have
a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in
China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
Standard Or Nonstandard: Nonstandard Application: Motor, Electric Cars,
Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car Hardness:
Hardened Tooth Surface
Samples:
US$ 1/Piece
1 Piece(Min.Order)
|
Order Sample
Sprocket Samples
Customization:
Available
|
Customized Request
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit.
about shipping cost and estimated delivery time.
Payment Method:
Initial Payment
Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the
products.
WHAT ARE THE NOISE AND VIBRATION LEVELS ASSOCIATED WITH DRIVE SPROCKET SYSTEMS?
The noise and vibration levels associated with drive sprocket systems can vary
depending on several factors, including the type of sprocket, the design of the
system, the speed of operation, and the condition of the components. Here are
some key points to consider:
* 1. Roller Chain Sprockets: In systems that use roller chains, the noise and
vibration levels are generally higher compared to other types of power
transmission systems. The impact of the chain engaging with the sprocket
teeth can produce noise and vibration, especially at higher speeds.
* 2. Tooth Profile and Design: The design and profile of the sprocket teeth can
influence the noise level. Sprockets with irregular tooth profiles or poor
manufacturing may produce higher noise and vibration levels.
* 3. Lubrication: Proper lubrication of the sprocket and chain can help reduce
noise and vibration by minimizing metal-to-metal contact and reducing
friction.
* 4. Alignment and Tension: Misalignment of the sprockets or improper chain
tension can lead to increased noise and vibration due to uneven loading and
wear.
* 5. Wear and Maintenance: Worn-out sprockets or chains can increase noise
levels and cause vibrations. Regular inspection and maintenance can help
identify and address such issues.
* 6. Damping and Isolation: In some applications, damping and isolation
techniques may be used to reduce the transmission of vibrations to other
parts of the machinery.
To minimize noise and vibration levels in drive sprocket systems, it’s essential
to choose high-quality sprockets and chains, ensure proper alignment and
tension, and perform regular maintenance. Additionally, using noise-absorbing
materials and employing vibration isolation techniques can further help in
reducing the overall noise and vibration levels in the system.
CAN DRIVE SPROCKETS BE USED IN AUTOMOTIVE AND MOTORCYCLE APPLICATIONS?
Yes, drive sprockets are commonly used in automotive and motorcycle applications
as part of the power transmission systems. In these vehicles, drive sprockets
work in conjunction with chains or belts to transfer power from the engine to
the wheels, enabling the vehicle to move.
Automotive Applications:
In automotive applications, drive sprockets are most commonly found in internal
combustion engine vehicles that use a timing chain or timing belt. The timing
chain or belt connects the engine’s crankshaft to the camshaft(s), ensuring the
precise opening and closing of engine valves at the right time. This
synchronization is crucial for the engine’s proper operation and performance.
Automotive drive sprockets are often made of durable materials like steel to
withstand the high loads and stresses encountered in engines.
Motorcycle Applications:
In motorcycles, drive sprockets are an essential part of the chain drive system.
Most motorcycles use a chain to transfer power from the engine’s output shaft to
the rear wheel. The drive sprocket, located on the output shaft, meshes with the
motorcycle chain, which, in turn, connects to the driven sprocket on the rear
wheel. As the engine revs up, power is transmitted through the chain and drive
sprocket to propel the motorcycle forward. Motorcycle drive sprockets are also
commonly made of steel or other durable materials to withstand the forces
involved in transmitting power to the rear wheel.
Advantages of Drive Sprockets in Automotive and Motorcycle Applications:
Efficient Power Transmission: Drive sprockets efficiently transfer power from
the engine to the wheels, ensuring smooth acceleration and driving performance.
Reliability: When properly maintained, drive sprockets are durable and can
withstand the rigors of automotive and motorcycle operation. Cost-Effective:
Drive sprockets and chain or belt systems are generally cost-effective compared
to other power transmission methods. Adaptability: Drive sprockets can be easily
replaced or modified to achieve different gear ratios, allowing for
customization of vehicle performance.
Overall, drive sprockets play a crucial role in power transmission systems,
making them integral components in automotive and motorcycle applications.
Regular inspection, maintenance, and replacement of worn-out sprockets are
essential to ensure optimal performance and safety on the road.
WHAT ARE THE FACTORS THAT AFFECT GEAR RATIOS IN DRIVE SPROCKETS AND HOW DO THEY
IMPACT PERFORMANCE?
Gear ratios in drive sprockets play a critical role in determining the
relationship between the rotational speeds and torques of the driving and driven
components in a power transmission system. Several factors can affect gear
ratios, and each has a specific impact on the performance of the system. Here
are the key factors to consider:
1. Number of Teeth: The number of teeth on the driving and driven sprockets
directly affects the gear ratio. A larger number of teeth on the driving
sprocket compared to the driven sprocket results in a higher gear ratio,
which increases the output torque while reducing the output speed.
Conversely, a smaller number of teeth on the driving sprocket relative to
the driven sprocket leads to a lower gear ratio, increasing the output speed
while decreasing the output torque.
2. Sprocket Pitch Diameter: The pitch diameter is the diameter of the imaginary
circle formed by the centers of the sprocket’s teeth. It affects the
circumferential speed of the sprockets. A larger pitch diameter on the
driving sprocket relative to the driven sprocket will result in a higher
gear ratio and lower output speed, while a smaller pitch diameter on the
driving sprocket will lead to a lower gear ratio and higher output speed.
3. Chain Pitch: The pitch of the chain or belt used in the system must match
the pitch of the sprockets to ensure proper engagement. Using sprockets and
chains with different pitches will result in incorrect gear ratios and
potential slippage or skipping issues.
4. Center Distance: The distance between the centers of the driving and driven
sprockets, known as the center distance, affects the engagement of the chain
or belt. Proper center distance is essential for maintaining correct tension
and preventing premature wear.
5. Sprocket Material and Condition: The material and condition of the sprockets
impact their durability and performance. High-quality materials and
well-maintained sprockets are essential for achieving consistent gear ratios
and minimizing wear on the chain or belt.
6. Environmental Conditions: Extreme temperatures, corrosive environments, or
abrasive particles can affect the performance of the sprockets and chain,
leading to premature wear and altered gear ratios.
7. Load and Torque Requirements: The load and torque demands of the driven
component will influence the choice of gear ratio. Selecting the appropriate
gear ratio ensures that the system can handle the required load and torque
while providing the desired output speed.
8. System Efficiency: Gear train efficiency can impact the overall performance
of the power transmission system. Efficiency losses in the gear train will
affect the actual output torque and speed compared to the theoretical gear
ratio.
It’s essential to carefully consider these factors when designing a power
transmission system with drive sprockets to achieve the desired performance,
efficiency, and longevity. Consulting with experienced engineers or sprocket
manufacturers can help in selecting the optimal gear ratios for specific
applications.
editor by CX 2023-12-04
This entry was posted in Product Catalog and tagged best motorcycle drive chain,
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wheel, stainless roller chain, stainless steel chain, stainless steel drive
chain, stainless steel roller chain, steel chain, Steel Roller Chain, steel
sprocket, steel sprocket wheel, wheel roller chain, wheel sprocket on December
4, 2023 by ep.
CHINA CUSTOM CONVEYOR DRIVE ROLLER CHAIN SPROCKET INDUSTRIAL TRANSMISSION METRIC
STAINLESS STEEL TAPER LOCK IDLER CZPT (DIN/ANSI/JIS STANDARD OR MADE TO DRAWING)
PRODUCT DESCRIPTION
Conveyor Drive Roller Chain Sprocket Industrial Transmission Metric Stainless
Steel Taper Lock Idler CZPT (DIN/ANSI/JIS Standard or Made to Drawing)
Product Description
Click the picture to learn the details of the corresponding sprocket ↓
Finished bore sprocket Idler sprocket Taper lock/ bushed sprocket QD sprocket
Plate wheel sprocket Double pitch sprocket Conveyor sprocket Flat top sprocket
Stainless Steel sprocket Plastic sprocket
Standard sprockets
Standard: ANSI, DIN, JINS, ISO, KANA,Standard America
European standard sprockets
American standard sprockets Japan standard sprockets DIN stock bore sprockets &
plateheels ASA stock bore sprockets JIS stock sprockets DIN finished bore
sprockets finished bore sprockets finished bore sprockets stainless steel
sprockets stainless steel sprockets double single sprockets taper bore sprockets
double single sprockets&single type C sprockets double pitch sprockets cast iron
sprockets taper bore sprockets speed-ratio sprockets platewheels for conveyor
chain double pitch sprockets idler sprockets table top wheels sprockets with
split taper bushings table top sprockets idler sprockets with ball bearing
sprockets with QD bushings double simplex sprockets
European standard sprockets
DIN stock bore sprockets & plateheels
03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3
10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3
03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3
10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3
DIN finished bore sprockets
06B-1 08B-1 10B-1 12B-1 16B-1 20B-1
stainless steel sprockets
06B-1 08B-1 10B-1 12B-1 16B-1
taper bore sprockets
3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″
cast iron sprockets
06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3
16B-1-2-3 20B-1-2-3 24B-1-2-3
platewheels for conveyor chain
20×16mm 30×17.02mm P50 P75 P100
table top wheels
P38.1
idler sprockets with ball bearing
8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″
3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″
double simplex sprockets
06B-1 08B-1 10B-1 12B-1 16B-1
American standard sprockets
ASA stock bore sprockets
-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2
120-3 140 140-2 160 160-2 180 200
200-2 240
finished bore sprockets
stainless steel sprockets
60
double single sprockets&single type Csprockets
taper bore sprockets
35 35-2 -2 50 50-2 60 60-2 80 80-2
double pitch sprockets
2040/2042 2050/2052 2060/2062 2080/2082
sprockets with split taper bushings
40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2
sprockets with QD bushings
35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3
Japan standard sprockets
JIS stock sprockets
140 160
finished bore sprockets
FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B
double single sprockets
40SD 50SD 60SD 80SD 100SD
double pitch sprockets
speed-ratio sprockets
C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12
idler sprockets
35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H
table top sprockets
P38.1
Custom service OEM / ODM
We can also customize non-standard sprockets according to your needs, and you
can send us the design drawings
1. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
2. Pilot bore, finished bore, taper bore and special bore.
3. Bright surface / high precision / Blacking /Electrophoretic-Coated
4. Advanced heat treatment and surface treatment craft
5. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other
equipment.
Related products
Company Profile
HangZhou Ever-power Transmission Co., Ltd. produces gears, sprockets, shafts,
clutches, chains, racks, boxes, flanges, couplings, stamping parts, bevel gears,
drive axle assemblies, non-drive axle assemblies, universal joints, shift forks,
outriggers, shift rods, and bearing seats. The company has advanced production
equipment and testing methods, and is careful with gear and rack products, and
repeatedly polishing the details of parts, striving for perfection and casting
quality. It has been unanimously recognized by many customers.
Additionally, all our production procedures are in compliance with ISO9001
standards. We also can design and make non-standard products to meet customers’
special requirements. Quality and credit are the bases that make a corporation
alive. We will provide best services and high quality products with all
sincerity. If you need any information or samples, please contact us and you
will have our soon reply.
Our equipments
Our testing equipments
Our certificate
FAQ
About HangZhou Ever-power group(HZPT):
Q: Are you trading company or manufacturer ?
A: Our group consists in 3 factories and 2 abroad sales corporations.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of
freight.
Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and
the level of customization. For standard products, the payment is: 30% T/T in
advance ,balance before shippment.
Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of
needs.Thus, MOQ and price may greatly vary with size, material and further
specifications; For instance, costly products or standard products will usually
have a lower MOQ.
Please contact us with all relevant details to get the most accurate quotation.
Standard Or Nonstandard: Nonstandard Application: Motor, Electric Cars,
Motorcycle, Machinery, Marine, Agricultural Machinery, Car Hardness: Hardened
Tooth Surface Manufacturing Method: Rolling Gear Toothed Portion Shape: Curved
Gear Material: Cast Steel
WHAT ARE THE NOISE AND VIBRATION LEVELS ASSOCIATED WITH DRIVE SPROCKET SYSTEMS?
The noise and vibration levels associated with drive sprocket systems can vary
depending on several factors, including the type of sprocket, the design of the
system, the speed of operation, and the condition of the components. Here are
some key points to consider:
* 1. Roller Chain Sprockets: In systems that use roller chains, the noise and
vibration levels are generally higher compared to other types of power
transmission systems. The impact of the chain engaging with the sprocket
teeth can produce noise and vibration, especially at higher speeds.
* 2. Tooth Profile and Design: The design and profile of the sprocket teeth can
influence the noise level. Sprockets with irregular tooth profiles or poor
manufacturing may produce higher noise and vibration levels.
* 3. Lubrication: Proper lubrication of the sprocket and chain can help reduce
noise and vibration by minimizing metal-to-metal contact and reducing
friction.
* 4. Alignment and Tension: Misalignment of the sprockets or improper chain
tension can lead to increased noise and vibration due to uneven loading and
wear.
* 5. Wear and Maintenance: Worn-out sprockets or chains can increase noise
levels and cause vibrations. Regular inspection and maintenance can help
identify and address such issues.
* 6. Damping and Isolation: In some applications, damping and isolation
techniques may be used to reduce the transmission of vibrations to other
parts of the machinery.
To minimize noise and vibration levels in drive sprocket systems, it’s essential
to choose high-quality sprockets and chains, ensure proper alignment and
tension, and perform regular maintenance. Additionally, using noise-absorbing
materials and employing vibration isolation techniques can further help in
reducing the overall noise and vibration levels in the system.
CAN I USE A DRIVE SPROCKET SYSTEM FOR VERTICAL POWER TRANSMISSION?
Yes, a drive sprocket system can be used for vertical power transmission in
certain applications. The vertical orientation of the power transmission system
introduces some unique challenges and considerations that need to be addressed
to ensure its proper functioning and longevity.
When using a drive sprocket system for vertical power transmission, here are
some important factors to take into account:
1. Load Capacity: The sprockets, chain, or belt, and other components must be
capable of handling the vertical load. In vertical systems, the weight of
the load can put additional strain on the sprockets and chain or belt,
requiring appropriate selection and sizing of components.
2. Lubrication: Adequate lubrication is crucial for vertical power transmission
systems. Gravity can cause the lubricant to drain more quickly from the
chain or belt, leading to increased wear. Regular lubrication is necessary
to minimize friction and ensure smooth operation.
3. Chain or Belt Type: Choosing the right type of chain or belt is important
for vertical power transmission. Inclined conveyors, elevators, and some
lifting systems often use specialized chains with attachments or
high-friction coatings to prevent slippage and maintain stability during
vertical movement.
4. Alignment and Tension: Proper alignment and tension are critical for
vertical power transmission systems. Misalignment can lead to uneven wear
and premature failure, while incorrect tension may cause slippage and
disruption in power transfer.
5. Overhung Load: If the sprocket is located on an overhung shaft, the system
must be designed to handle the additional bending moments and forces
resulting from the vertical load.
6. Environmental Factors: Consider the environmental conditions in which the
vertical power transmission system operates. Dust, debris, temperature
variations, and moisture can impact the performance and longevity of the
system.
Vertical power transmission using a drive sprocket system is common in
industries such as material handling, agriculture, mining, and construction.
Elevators, bucket conveyors, vertical lifting systems, and certain types of
machinery rely on sprockets and chains or belts to efficiently transfer power
between vertically spaced components.
Proper design, maintenance, and component selection are essential to ensure the
reliable and safe operation of a vertical drive sprocket system, meeting the
specific requirements of the application and adhering to safety standards and
regulations.
HOW DO I CHOOSE THE RIGHT SIZE AND PITCH OF A DRIVE SPROCKET FOR MY SPECIFIC
APPLICATION?
Choosing the correct size and pitch of a drive sprocket is essential to ensure
the proper functioning and efficiency of the power transmission system. Here are
the steps to help you select the right drive sprocket for your specific
application:
1. Identify the Power Requirements: Determine the amount of power (torque and
speed) required to drive the driven component. Consider factors such as
load, operating conditions, and the desired speed of the driven component.
2. Calculate the Gear Ratio: Calculate the desired gear ratio between the
driving and driven sprockets. The gear ratio is determined by dividing the
number of teeth on the driven sprocket by the number of teeth on the driving
sprocket. Adjusting the gear ratio allows you to control the speed and
torque of the driven component.
3. Choose the Pitch: The pitch of the sprocket should match the pitch of the
chain or belt in the system. The pitch refers to the distance between
adjacent chain or belt links. Common pitch sizes include 0.25″, 0.375″,
0.5″, 0.625″, and 0.75″. Ensure that both the chain or belt and the sprocket
have the same pitch to achieve proper engagement and smooth power transfer.
4. Select the Number of Teeth: Once you have the desired gear ratio and the
pitch size, calculate the number of teeth needed on each sprocket. The
number of teeth on the driven sprocket should be divided by the gear ratio
to determine the number of teeth on the driving sprocket.
5. Consider the Sprocket Material: The material of the sprocket is crucial,
especially in high-load or high-speed applications. Common materials include
steel, stainless steel, and aluminum. Each material has its own set of
properties, including strength, weight, and resistance to wear and
corrosion. Choose the material that best suits the demands of your
application.
6. Check for Compatibility: Ensure that the chosen sprocket is compatible with
the specific chain or belt you are using. The sprocket’s tooth profile and
pitch diameter should match the chain or belt’s design for proper engagement
and smooth operation.
7. Consider Environmental Factors: If your application operates in extreme
conditions, such as high temperatures or corrosive environments, choose a
sprocket material that can withstand these conditions without compromising
performance.
8. Consult with Experts: If you are unsure about the right size and pitch of
the drive sprocket for your application, consult with experienced engineers
or sprocket manufacturers. They can provide valuable insights and recommend
the most suitable sprocket for your specific needs.
By following these steps and considering the specific requirements of your
application, you can select the right size and pitch of the drive sprocket to
ensure optimal performance, efficiency, and longevity of your power transmission
system.
editor by CX 2023-12-01
This entry was posted in Product Catalog and tagged chain, chain conveyor, chain
conveyor chain, chain conveyor conveyor, chain conveyor drive chain, Chain
Conveyor Roller, chain conveyor sprocket, chain drive, chain drive conveyor,
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sprocket lock, sprocket roller chain, stainless conveyor chain, stainless roller
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chain, stainless steel idler sprocket, stainless steel roller chain, stainless
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Standard Roller Chain, Standard Roller Chain Sprocket, standard sprocket, steel
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taper lock sprocket, transmission chain, transmission chain drive, transmission
drive roller chain, transmission roller chain, transmission sprocket on December
1, 2023 by ep.
CHINA CUSTOM 3/4 INCH PITCH IDLER CONVEYOR BELT DRIVE GEAR SPROCKET WHEEL
PRODUCT DESCRIPTION
Business type
Manufacturer & Exporter
Main export market
Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa
Material
Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass
Manufacturing method
Forged and then machined, hobbed, if need can also weld
Heat treatment
Hardening and Tempering, High Frequency Quenching, Carburizing Quenching
Surface treatment
Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on
Model
ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240
DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A
DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B
Process
Forging, Hobbing, Precision machining
Teeth
8T-100T
Type
Type A sprockets :Plate (without Hub)
Type B sprockets:One side with hub
Type C sprockets: Double side with hub
Finished bore sprockets:With the inner hole ,keyway and screw
1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of
time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure
product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the
products we produce. Of course, if you have any problems after receiving the
goods, you can contact us directly. We will confirm and negotiate in time to
solve your difficulties.
Standard Or Nonstandard: Standard Application: Motor, Motorcycle, Machinery,
Agricultural Machinery Hardness: Hardened Tooth Surface Manufacturing Method:
Smithing Toothed Portion Shape: Harden Tooth Material: Steel, C45 Steel,A3
Steel,Stainless Steel,40cr
Samples:
US$ 35/kg
1 kg(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
WHAT ARE THE TEMPERATURE LIMITS FOR THE OPERATION OF DRIVE SPROCKETS?
The temperature limits for the operation of drive sprockets depend on the
material used in their construction and the specific application they are
intended for. Different materials have different temperature ranges in which
they can effectively function without significant degradation or failure. Here
are some general guidelines regarding temperature limits for common drive
sprocket materials:
* 1. Steel Sprockets: Steel sprockets are widely used and have a broad
temperature range. In most cases, they can operate efficiently within
temperatures ranging from -20°C to 250°C (-4°F to 482°F). However, for
high-temperature applications beyond this range, special heat-resistant
steels may be required.
* 2. Cast Iron Sprockets: Cast iron sprockets are suitable for temperatures
between -20°C to 200°C (-4°F to 392°F). They are commonly used in various
industrial applications.
* 3. Plastic or Nylon Sprockets: These sprockets have lower temperature limits
and are generally suitable for temperatures ranging from -40°C to 100°C
(-40°F to 212°F). They are often used in lighter-duty applications.
* 4. Aluminum Sprockets: Aluminum sprockets have a temperature range of about
-40°C to 150°C (-40°F to 302°F). They are commonly used in lightweight
applications where weight is a critical factor.
It’s essential to select the appropriate material for your drive sprocket based
on the operating conditions and temperature requirements of your specific
application. Extreme temperatures outside the recommended range can lead to
premature wear, reduced performance, and even failure of the sprocket.
Always refer to the manufacturer’s specifications and consult with experts in
the field to ensure that you are using the right type of drive sprocket for the
temperature conditions in your application.
CAN DRIVE SPROCKETS BE USED IN AGRICULTURAL MACHINERY AND EQUIPMENT?
Yes, drive sprockets are commonly used in various agricultural machinery and
equipment. They play a critical role in power transmission systems that are
utilized in agricultural applications. Here are some of the agricultural
machinery and equipment where drive sprockets are commonly employed:
* Tractors: Tractors are a fundamental part of modern agriculture, and drive
sprockets are used in the transmission system to transfer power from the
engine to the wheels or tracks. Sprockets are crucial components in both
wheeled and tracked tractors, ensuring efficient power delivery for various
agricultural tasks.
* Combine Harvesters: Drive sprockets are used in combine harvesters to
transfer power from the engine to the wheels or tracks, allowing for precise
control and smooth movement during harvesting operations.
* Balers: Agricultural balers use drive sprockets in their power transmission
systems to drive the mechanisms responsible for compacting and baling crops
such as hay, straw, or silage.
* Planters and Seeders: Drive sprockets are utilized in planting and seeding
equipment to ensure precise and consistent seed placement and spacing in the
field.
* Sprayers: Agricultural sprayers use drive sprockets in their transmission
systems to power the spraying mechanisms, ensuring even and efficient
distribution of fertilizers, herbicides, and pesticides.
* Harvesting Machines: Various harvesting machines, such as grain harvesters
and fruit harvesters, rely on drive sprockets to power the harvesting
mechanisms and conveyors.
* Tillage Equipment: Drive sprockets are used in tillage equipment to transfer
power to the cutting and tilling components, preparing the soil for planting.
* Irrigation Systems: Drive sprockets are employed in agricultural irrigation
systems, such as center pivot systems, to control the movement of the
irrigation equipment across the field.
Drive sprockets in agricultural machinery are often subjected to challenging
conditions, including dust, dirt, and varying terrains. Therefore, it is
essential to use high-quality sprockets made from durable materials, such as
steel or hardened alloys, to withstand the demanding agricultural environment.
Regular maintenance, including proper lubrication and inspection for wear and
damage, is crucial to ensure the reliable operation and longevity of drive
sprockets in agricultural machinery. By adhering to recommended maintenance
schedules and replacing worn components promptly, farmers and agricultural
operators can optimize the performance and productivity of their equipment.
WHAT ARE THE SIGNS OF WEAR AND DAMAGE IN DRIVE SPROCKETS, AND HOW CAN I IDENTIFY
THEM?
Drive sprockets are critical components in power transmission systems, and it’s
essential to identify signs of wear and damage early to prevent potential
failures and downtime. Here are some common signs of wear and damage in drive
sprockets:
* Teeth Wear: Examine the sprocket teeth for signs of wear, such as flattened,
rounded, or hooked profiles. Worn teeth can cause poor engagement with the
chain, leading to inefficient power transfer and noise during operation.
* Corrosion: Rust or corrosion on the sprocket surface can weaken the material
over time, compromising its structural integrity. Check for any signs of
corrosion, especially in sprockets used in outdoor or humid environments.
* Cracks or Breaks: Inspect the sprocket for any visible cracks, breaks, or
chipped teeth. Cracks can lead to sudden failure, posing safety risks and
potential damage to other components.
* Chain Skipping: If the chain frequently skips or jumps over the sprocket
teeth during operation, it could indicate excessive wear on the sprocket or
the chain itself.
* Chain Elongation: A stretched or elongated chain can cause uneven wear on the
sprocket teeth, affecting the overall performance and increasing the risk of
premature failure.
* Excessive Noise: Unusual noises, such as grinding or clicking sounds during
operation, may suggest that the sprocket or chain needs inspection and
maintenance.
* Poor Performance: Decreased efficiency or power transfer in the power
transmission system can be an indicator of worn or damaged sprockets.
To identify these signs of wear and damage, conduct regular visual inspections
of the drive sprockets. Pay attention to the sprocket teeth, surface condition,
and any irregularities. Additionally, monitoring performance metrics, such as
chain wear and vibration levels, can help in detecting potential issues.
If you notice any of these signs, it is essential to address the problem
promptly. Depending on the severity of wear or damage, you may need to replace
the drive sprocket or the entire power transmission system to ensure safe and
efficient operation.
editor by CX 2023-11-29
This entry was posted in Product Catalog and tagged BELT, belt drive sprocket,
belt idler, belt wheel, china sprocket, conveyor sprocket, custom gear, custom
sprocket, drive gear, drive sprocket, drive sprocket wheel, gear, gear belt,
gear custom, gear drive, gear sprocket, gear wheel, idler sprocket, sprocket,
sprocket belt, sprocket gear, sprocket wheel, wheel gear, wheel sprocket on
November 29, 2023 by ep.
CHINA HIGH QUALITY HIGH PRECISION BELT DRIVE BRIGHT SURFACE MADE TO ORDER
SPROCKET FOR TRANSMISSION MACHINERY
PRODUCT DESCRIPTION
High Precision Belt Drive Bright Surface Made to Order Sprocket For Transmission
Machinery
Product Description
1. Produce strictly in accordance with standard dimension
2. Material: 1045 Steel / Alloy Steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, KANA,Standard America or Customer’s Drawing
4. Pilot bore, finished bore, taper bore and special bore.
5. Bright surface / high precision / Blacking /Electrophoretic-Coated
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM
9. Processing Equipment: Hobbing machine, Slotting machine, CNC lathes and other
equipment.
10. Sprocket Models: Contains special sprocket according to customer’s drawings,
standard sprocket (American standard and metric).
Detailed Photos
View more products,please click here…
Company Profile
Standard Or Nonstandard: Standard Application: Machinery, Agricultural
Machinery, Industry Hardness: Soft Tooth Surface 40: 1/2" 50: 5/8" 60: 3/4"
Samples:
US$ 0.9/Piece
1 Piece(Min.Order)
|
Request Sample
Customization:
Available
|
Customized Request
CAN DRIVE SPROCKETS BE USED IN HIGH-SPEED AND HEAVY-DUTY APPLICATIONS?
Yes, drive sprockets are designed to be used in a wide range of applications,
including both high-speed and heavy-duty scenarios. The suitability of drive
sprockets for these applications depends on various factors:
* 1. Material and Construction: Drive sprockets are commonly made from durable
materials like steel, stainless steel, or hardened alloys, which provide
excellent strength and wear resistance. The material choice and construction
quality determine the sprocket’s ability to withstand heavy loads and high
speeds.
* 2. Tooth Design: Sprockets used in high-speed applications may have different
tooth designs, such as curved or involute tooth profiles, to reduce noise and
ensure smoother engagement with the chain or belt.
* 3. Heat Dissipation: In high-speed applications, sprockets may generate more
heat due to increased friction. Proper heat dissipation features, such as
cooling fins or larger surface areas, are integrated into some sprocket
designs to prevent overheating.
* 4. Lubrication: Adequate and proper lubrication is crucial for high-speed and
heavy-duty applications. Lubricants reduce friction, wear, and heat buildup,
ensuring smoother operation and extending the sprocket’s lifespan.
* 5. Load Capacity: Drive sprockets come in various sizes and configurations,
each with specific load-carrying capacities. It’s important to select a
sprocket that matches the required load capacity for the application.
* 6. Alignment and Maintenance: Proper alignment and regular maintenance are
essential for optimal performance and longevity in high-speed and heavy-duty
applications. Misalignment can lead to premature wear and failure of both the
sprocket and the chain or belt.
When using drive sprockets in high-speed or heavy-duty applications, it is
crucial to consider all these factors and choose sprockets that are specifically
designed and rated for the intended use. Working with reputable manufacturers or
consulting with experts in power transmission systems can help ensure that the
selected sprockets are suitable for the application’s demands, providing
reliable and efficient performance under challenging conditions.
HOW DO I IDENTIFY THE SIGNS OF WEAR AND TEAR IN DRIVE SPROCKETS, AND WHEN SHOULD
THEY BE REPLACED?
Drive sprockets are essential components in power transmission systems, and
their proper functioning is crucial for overall performance. It’s essential to
regularly inspect the sprockets for signs of wear and tear to prevent potential
issues. Here are some indicators of wear and tear to look out for:
* Worn Teeth: Check the teeth of the sprocket for signs of wear. Worn teeth
will have a “hooked” or pointed appearance, which can lead to poor engagement
with the chain and cause skipping.
* Deformation: Look for any signs of deformation, such as bent or twisted
teeth. Deformation can occur due to heavy loads or impacts, and it affects
the sprocket’s ability to mesh correctly with the chain.
* Corrosion: Inspect for rust or corrosion, especially if the sprockets are not
stored properly. Corrosion weakens the sprocket’s material and may lead to
premature failure.
* Chipped Teeth: If you notice any chips or missing portions of the sprocket’s
teeth, it’s a clear sign of damage, and the sprocket should be replaced.
* Excessive Noise: Unusual noise during operation, such as grinding or clunking
sounds, can indicate a problem with the sprocket’s condition.
* Chain Skipping: If the chain skips or jumps on the sprocket during operation,
it can be a sign of worn-out teeth or improper alignment.
* Visible Wear Markers: Some sprockets have wear indicators or markers on the
teeth. If these markers are no longer visible, it’s a sign that the sprocket
has reached the end of its service life.
As for the replacement schedule, it depends on the specific application, usage,
and maintenance practices. In high-wear environments or heavy-duty applications,
sprockets may need replacement more frequently. Regular maintenance and visual
inspections are essential to catch signs of wear early and prevent unexpected
failures.
If you notice any of the mentioned signs of wear or other abnormalities during
inspection, it is recommended to replace the drive sprockets promptly.
Continuing to use worn or damaged sprockets can lead to reduced efficiency,
increased wear on other components, and even safety hazards. Always consult the
manufacturer’s guidelines or a qualified expert to determine the appropriate
replacement interval for your specific application.
ADVANTAGES OF USING DRIVE SPROCKETS OVER OTHER METHODS OF POWER TRANSMISSION
Drive sprockets offer several advantages over other methods of power
transmission, making them a popular choice in various applications. Here are the
key advantages:
* Efficiency: Drive sprockets and chains have high mechanical efficiency,
typically around 98% to 99%, which means minimal power loss during
transmission. This efficiency is crucial in applications where energy
conservation is essential.
* High Load Capacity: Sprockets and chains are capable of handling heavy loads
and transmit substantial amounts of power, making them suitable for various
industrial and machinery applications.
* Reliability: Sprocket and chain systems are known for their reliability and
durability. They can withstand challenging conditions, such as high loads,
shock loads, and adverse environmental factors, without compromising
performance.
* Adjustability: By changing the sprocket’s size or the number of teeth, the
gear ratio can be easily adjusted to meet specific speed and torque
requirements. This adjustability allows for versatility in various
applications.
* Simple Design: Sprockets and chains have a relatively simple design, which
makes them easy to manufacture, install, and maintain. Additionally, they
require minimal lubrication compared to other types of power transmission
systems.
* Long Service Life: When properly maintained, sprockets and chains have a long
service life, reducing the need for frequent replacements and lowering
overall maintenance costs.
* Wide Range of Sizes and Configurations: Sprockets are available in various
sizes, tooth profiles, and materials, allowing for customization to fit
specific applications. This wide range of options makes them suitable for
diverse industries and machinery types.
* Quiet Operation: Compared to some other power transmission methods, such as
gears, sprockets and chains produce less noise during operation, making them
desirable for noise-sensitive environments.
* Compact Design: Sprocket and chain systems can transmit power over relatively
long distances while maintaining a compact design. This makes them suitable
for applications with space constraints.
Despite these advantages, it is essential to consider the specific requirements
of the application and the characteristics of the load to ensure that a sprocket
and chain system is the most suitable power transmission method for the intended
use.
editor by CX 2023-11-27
This entry was posted in Product Catalog and tagged BELT, belt drive sprocket,
china machinery, china sprocket, drive sprocket, machinery, machinery china,
machinery for, machinery machinery, sprocket, sprocket belt, transmission
sprocket on November 27, 2023 by ep.
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