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Contact Technical Sales: 01622 584360

 * Machines
   * Packing Machines
     * Automatic
       * UniPAKer SII P160
       * RowPAKer SII P140
       * TrayPAKer
     * Semi-Automatic
       * PAKStation
   * Palletising Machines
     * Compact Palletiser KT1000
   * Denesting/Destacking Machines
     * CrateDESTAKer 250
 * Packing Lines
 * Innovations
 * Why Brillopak?
 * Service
 * Case Studies
 * News
 * Contact

 * Machines
   * Packing Machines
     * Automatic
       * UniPAKer SII P160
       * RowPAKer SII P140
       * TrayPAKer
     * Semi-Automatic
       * PAKStation
   * Palletising Machines
     * Compact Palletiser KT1000
   * Denesting/Destacking Machines
     * CrateDESTAKer 250
 * Packing Lines
 * Innovations
 * Why Brillopak?
 * Service
 * Case Studies
 * News
 * Contact

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00:06
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00:30
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AWARD WINNING FLEXIBLE PACKING LINE SOLUTIONS INCREASING EFFICIENCY AND PROFIT

Our compact automated packing & palletising machines are designed to combine
precise handling, effortless performance and ease of use by unskilled staff
Book A Call

3


BRILLOPAK IS AN AWARD WINNING BRITISH MANUFACTURER OF HIGHLY FLEXIBLE, AUTOMATED
PACKING SYSTEMS.


WE CONTINUALLY INVEST IN TECHNOLOGY TO BUILD FLEXIBLE AUTOMATED PACKING AND
PALLETISING MACHINES AND SYSTEMS, THAT COMBINE PRECISE HANDLING, EFFORTLESS
PERFORMANCE AND EASE OF USE BY UNSKILLED STAFF.

Through constant innovation and using the latest proven technologies, our
solutions continue to raise the bar in packing efficiency.

Our aim is to design and manufacture machines that:



 * Reduce reliance on labour
 * Improve operational efficiency
 * Maximise throughput through increased line speed

Get Your Free Trial

Most Innovative Robotic Solution 2019

Most Innovative Packaging Machinery 2019




MACHINE QUICK FIND

Find the machine that’s right for your product:

Soft Fruit

Prepared Salads

Prepared Vegetables

Snack Pots

Stone Fruit

Carrots

Tomatoes

Mushrooms

Peppers

Sprouts

Onions

Potatoes

Meat

Poultry

Fish

Top Fruit

Soft Fruit

Prepared Salads

Prepared Vegetables

Snack Pots

Stone Fruit

Carrots

Tomatoes

Mushrooms

Peppers

Sprouts

Onions

Potatoes

Meat

Poultry

Fish

Top Fruit

Soft Fruit

Prepared Salads

Prepared Vegetables

Snack Pots

Stone Fruit

Carrots

Tomatoes

Mushrooms






ROBOTIC PACKAGING MACHINERY

We specialise in flexible automated packing and palletising machines and systems
that occupy the smallest space and provide consistent performance and precise
handling of fresh produce, meat, poultry, fish or ready meal products.


UNIPAKER SII P160



The Brillopak UniPAKer SII P160 Single/Dual Cell makes packing of products into
crates and trays faster and more efficient.

Find out more...


ROWPAKER SII P140


Primarily for packing simple regimented patterns of product that are picked in
rows and packed at high speed into creates, trays or boxes two at a time.
Find out more...


VIDEO GALLERY

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AUTOMATED PACKING OF VFFS AND FLOW WRAP BAGS INTO RETAIL CRATES

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MANUAL PACKING STATION OPTIMIZED TO REDUCE LABOUR INCREASE LINE SPEED.

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CLOSEUP VIEW OF APPLE PACKING

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PALLETISER VIDEO

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AUTOMATED PUNNET PAKER PLACING PUNNETS HIGH SPEED

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WHAT OUR CUSTOMERS SAY…

“We like the simplicity of operation and the reliability of the system. We would
recommend Brillopak to people considering pick and place or palletising
solutions.”



Ian Danskin, CMS Danskin.

“I wanted a system that would be straightforward to operate, with minimal
downtime and line stoppages. The new system meets that requirement. Our
operators appreciate the speed at which product changeovers can now be completed
at the touch of a button. Our staff understood how to operate the system after a
minimal period of training.”

Muntons

“The system has minimal downtime and I am pleased to recommend Brillopak to
anyone considering packing automation.”

Tata Steel

“The new apple packing lines went live on time and on budget and have already
achieved a step change in the quality of product that we deliver.”



Morrisons

“I found that Brillopak were really focussed on doing the job professionally.
They also remained on site to make sure all of our people understood the systems
before they left.”



McVities

“We were looking for a supplier who could meet the specification, contribute
ideas and also offer the flexibility to modify their machines to work with our
environment. Brillopak was a good fit.”



Morrisons

“I felt that Brillopak listened to us and took the time to understand our
requirements. The Brillopak solution met our needs in terms of layout,
performance and price. The small footprint of the palletiser combined with the
flexibility to handle our 50 plus skus with no tooling changeover also had a big
impact on our decision.”



McVities

“We like the simplicity of operation and the reliability of the system. We would
recommend Brillopak to people considering pick and place or palletising
solutions.”



Ian Danskin, CMS Danskin.

“I wanted a system that would be straightforward to operate, with minimal
downtime and line stoppages. The new system meets that requirement. Our
operators appreciate the speed at which product changeovers can now be completed
at the touch of a button. Our staff understood how to operate the system after a
minimal period of training.”

Muntons






FREQUENTLY ASKED QUESTIONS

WHAT DOES BRILLOPAK DO?

Brillopak designs and manufactures automated end of line solutions including
pick and place machines, palletisers, destackers, and denesters.

WHY IS AUTOMATION BETTER THAN MANUAL LABOUR?

Automation is better than manual labour because:

 * It is more reliable and efficient
 * It is a cost effective long-term solution
 * It can be controlled by management to adjust speed and other requirements
 * It complies with health and safety standards, reducing the possibility of
   litigation

WHERE TO START WITH AUTOMATION?

 1. Examine your current processes – identify which are inefficient and require
    improvement
 2. Review budget, capital expenditure (capex), and any upcoming applicable
    grants
 3. Consider your specification, including Stock Keeping Units (skus), products
    and possible future changes

HOW DO I KNOW THAT WHAT I BUY TODAY WILL MEET THE REQUIREMENT TOMORROW?

Short answer  – you don’t; it is impossible to guarantee this. However, you can
certainly maximise the certainty that what you buy will work by ensuring that
what you specify has built in flexibility to handle packing of items that you
don’t yet know you need to pack.

IT LOOKS LIKE YOU MOSTLY SUPPLY MACHINERY TO THE FOOD INDUSTRY. DO YOU WORK WITH
ANY OTHER INDUSTRIES?

Yes, absolutely! Historically, our machines have been sold predominantly within
the food industry but, in actuality, our machines are versatile and can be used
in any industry.


EXPERIENCE ACROSS INDUSTRIES

Since 1999, our automated packing and palletising machines and systems have been
used across a range of industries, for a variety of applications. This
experience is invaluable, as we continue to design and manufacture flexible
solutions, to meet the dynamic challenges faced today and into the future. Over
recent years, we have developed a particular expertise in the following
Specialist Sectors: Fresh Produce, Meat, Poultry and Fish and Ready Meals.


FRESH PRODUCE – FRUIT & VEGETABLE

The fresh produce sector is driven by challenging performance levels, frequent
line changeovers and continuous change in product formats and layer patterns.

The focus on green packaging alternatives, together with the need for gentle
handling of often delicate products, emphasises the need for versatility in
automation systems. Brillopak aims to continue to raise the performance bar in
this sector, through the development of new and innovative robotic packing and
vision systems that reduce labour cost and increase profit.


MEAT, POULTRY AND FISH

The Meat, Poultry and Fish sector covers a wide variety of different animal
based protein products.

This sector is characterized by demanding performance, high hygiene standards
and the requirement for consistency of performance throughout the shift.
Brillopak build automated systems to pack and palletise trays of product,
including meat and chicken portions, whole birds and fish portions, into retail
crates at high speed, without damage to the product. Our solutions include
vision systems to detect contamination around the tray, pack validation and seal
testing.


READY MEALS

Chilled Dried and frozen ready meals are a high growth sector catering to the
needs of busy lives.

The packing process often take places in tight spaces with frequent changeovers
and tight deadlines. Operational efficiency is critical to success in the
competitive market. Brillopak solutions automate the manual process of packing
ready meals into crates and cases and include provision of crate management
systems to deliver crates to the various production lines.

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FRESH PRODUCE – FRUIT & VEGETABLE

The fresh produce sector is driven by challenging performance levels, frequent
line changeovers and continuous change in product formats and layer patterns.

The focus on green packaging alternatives, together with the need for gentle
handling of often delicate products, emphasises the need for versatility in
automation systems. Brillopak aims to continue to raise the performance bar in
this sector, through the development of new and innovative robotic packing and
vision systems that reduce labour cost and increase profit.


MEAT, POULTRY AND FISH

The Meat, Poultry and Fish sector covers a wide variety of different animal
based protein products.

This sector is characterized by demanding performance, high hygiene standards
and the requirement for consistency of performance through the shift. Brillopak
build automated systems to pack and palletise trays of product, including meat
and chicken portions , whole birds and fish portions into retail crates at high
speed without damage to the product. Our solutions include vision systems to
detect contamination around the tray and pack validation.


READY MEALS

Chilled Dried and frozen ready meals are a high growth sector catering to the
needs of busy lives.

The packing process often take places in tight spaces with frequent changeovers
and tight deadlines. Operational efficiency is critical to success in the
competitive market. Brillopak solutions automate the manual process of packing
ready meals into crates and cases and include provision of crate management
systems to deliver crates to the various production lines.


CASE STUDIES

The challenges we’ve faced and the solutions we’ve found.


ROWPAKER REDUCES LABOUR COSTS FOR SOFT FRUIT GROWER EDWARD VINSON

Introduction Edward Vinson is a well-established expanding grower in the South
East of England with their farms producing strawberries, raspberries, and
blackcurrants. Their products are packed in their own facility, with another
under construction to handle their...


DEFINING THE DETAILS: HOW BRILLOPAK MADE A DIFFERENCE AT MORRISONS

Brillopak’s Automation Architecture in situ at Morrisons Thrapston packing hall.
Conceptualising the bigger picture when re-designing the automation of a large
packing hall is quite an art. As the project manager overseeing the Morrisons
Thrapston fresh produce Centre...


AUTOMATION’S BRIGHTER FOR EUROPE’S LARGEST CARROT FARMER

Preston-based Huntapac Produce is laying the groundwork to boost its automation
packing efficiency. Starting with a customised Brillopak vegetable case loading
system. Harvesting 4000 acres of root crops a year – the majority carrots –
Preston-based Huntapac Produce...


APPLE PRODUCER PICKS BRILLOPAK TO AUTOMATE PACKING

The automation project saw Brillopak install two PAKStations, four UniPAKer
robotic crate packing systems, four Crate DESTAKers, two bale arm closers, four
vertical accumulation units and three robotic palletisers A complete end-of-line
automation project with...


A SERVICE CUSTOMERS CAN APPRECIATE

COLLABORATIVE APPROACH

Understanding the detail behind your requirement, is the secret to our success
and the key to providing the right solution, to meet your unique operational
objectives.

TECHNICAL KNOWLEDGE

Through years of experience and consistent application of new, but proven
technologies, our technical know-how is second to none.

CONTINUAL INNOVATION

Our continual investment in R&D enables us to create flexible automation
systems, that can rapidly adapt to future, as yet unknown requirements.

PROFESSIONAL SERVICE

We build long-term relationships based on trust, respect and our endeavour to
achieve complete customer satisfaction.


WE’RE TRUSTED BY…

We build long-term relationships with all our customers because, regardless of
their size or spend, we respect the trust they’ve put in our automated packing
and palletising machines and systems, to push their business forward. We’ll
always aim to deliver clever solutions with the highest levels of service.






 


WE’LL GIVE YOU THE CONFIDENCE TO TRUST US!


WITH A FREE, NO OBLIGATION, MACHINE TEST OF YOUR PRODUCT.

YOU CAN MINIMISE ANY PROJECT RISK.

 1.  Call or email us with your automation challenge.
 2.  Send us samples of your products
 3.  We will take a video of one of our automated systems packing your product
    into your crates or cases and send to you.

Simple. You can then use the video to help build a business case with
colleagues, or just enjoy the added confidence our FREE test will give you.









Book Your Trial Now


STAY UP-TO-DATE WITH EVERYTHING BRILLOPAK


INTERESTED?





Contact us today to discover how we can help you benefit from integrating our
technology into your pack line. Submit your details below and we’ll contact you
to discuss your requirements.




RESOURCES


BRILLOPAK BROCHURE 2021

Read Now


THE PACKHOUSE CHALLENGE

Increase Packhouse profitability through end of line automation.

Read Now


LATEST NEWS

Find out what we’ve been up to with the latest news from Brillopak.


ELEVATING EFFICIENCY IN MATERIAL HANDLING OPERATIONS

Successful material handling depends on exceptional productivity and efficiency.
Many industries use plastic crates to store and move goods, but utilise manual
destacking to separate crates at the start of the production or packing line.
This can be time-consuming and...


UNDERSTANDING WHAT MAKES AN EFFECTIVE PICK AND PLACE END EFFECTOR

A pick and place end effector, which is a specialist tool that is attached to a
robotic arm, is designed for grasping and relocating items on manufacturing and
packing lines. It uses a precision grip to accurately pick up objects and place
them in designated...


AUTOMATED PRODUCTION LINES: HOW DOES A PICK AND PLACE ROBOTS WORK?

In the food and produce packing sector, automation has become a key driver of
efficiency and productivity. As manual labour becomes increasingly scarce and
costly, the packing automation market is experiencing rapid growth. It’s not
hard to understand why: automated...


A GRIPPING STORY OF ADDING VALUE TO ROBOT CAPABILITIES

Modern robots are fascinating to watch, and their capabilities improve on an
almost daily basis. But without the clever stuff at the end of the arm, they are
just that… arms. David Jahn explains that to truly unlock the massive potential
behind robots, you need to...


TO MAKE AN ENQUIRY OR ARRANGE A SERVICE PLEASE CALL 01622 584360 OR CLICK HERE.

 * Machines
 * Packing Lines
 * Innovations
 * Service

 * Why Brillopak
 * Case Studies
 * News
 * Contact

 * Become a distributor
 * Resources








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Tel: 01622 584360    Email: technicalsales@brillopak.co.uk
Address: 9 Archers Park, Branbridges Road, Tonbridge, TN12 5HP Kent UK
Company Number: 04281723

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 * Machines
   * Packing Machines
     * Automatic
       * UniPAKer SII P160
       * RowPAKer SII P140
       * TrayPAKer
     * Semi-Automatic
       * PAKStation
   * Palletising Machines
     * Compact Palletiser KT1000
   * Denesting/Destacking Machines
     * CrateDESTAKer 250
 * Packing Lines
 * Innovations
 * Why Brillopak?
 * Service
 * Case Studies
 * News
 * Contact

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