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 * Home
 * About Us
   * Company Profile
   * Certifications
   * Industries
     * Industrial
     * Energy
     * Commercial
     * Agricultural
     * Transportation
   * News
 * Solutions & Products
   * Die Casting
     * Aluminum Die Casting
     * Zinc Die Casting
     * A356-T6 Casting
     * Magnesium Die Casting
   * Investment Casting
     * Stainless Steel Casting
     * Duplex Stainless Steel Casting
     * Super Duplex Stainless Steel Casting
     * Titanium Casting
     * Carbon & Low-Alloy Casting
   * Forging
     * Cold Forging
     * Hot Forging
     * C69300 Brass Forging/Machining
   * Sand Casting
   * CNC Machining & Finishing
   * Duplex & Super Duplex Stainless Steel Solutions
   * Titanium Solutions
   * Valve & Y Strainer Solutions
 * Services
   * Supply Chain Management
   * Sub-Assembly
   * Custom Packaging
   * Global Sourcing
 * Quality Control
 * Knowledge Center
 * Contact
   * Contact Us
   * Request For Quote
   * Jobs


 * Home
 * About Us
   * Company Profile
   * Certifications
   * Industries
     * Industrial
     * Energy
     * Commercial
     * Agricultural
     * Transportation
   * News
 * Solutions & Products
   * Die Casting
     * Aluminum Die Casting
     * Zinc Die Casting
     * A356-T6 Casting
     * Magnesium Die Casting
   * Investment Casting
     * Stainless Steel Casting
     * Duplex Stainless Steel Casting
     * Super Duplex Stainless Steel Casting
     * Titanium Casting
     * Carbon & Low-Alloy Casting
   * Forging
     * Cold Forging
     * Hot Forging
     * C69300 Brass Forging/Machining
   * Sand Casting
   * CNC Machining & Finishing
   * Duplex & Super Duplex Stainless Steel Solutions
   * Titanium Solutions
   * Valve & Y Strainer Solutions
 * Services
   * Supply Chain Management
   * Sub-Assembly
   * Custom Packaging
   * Global Sourcing
 * Quality Control
 * Knowledge Center
 * Contact
   * Contact Us
   * Request For Quote
   * Jobs





DIE CASTING

Die Castingadmin2020-09-21T22:55:48-04:00


DIE CASTING



ForceBeyond provides superior quality custom die casting parts and components
for a wide range of industries including automotive, food dairy, machinery,
medical, plumbing, watering, mining, petrochemical, electrical, energy,
aerospace, submarine and others.

Our die casting machines range from 180 up to 2,000 metric tons, we can produce
die casting parts from a few grams to more than 100 pounds with superior quality
ready for assembly. For die casting parts with requirements of esthetical,
functional, or protective coatings, we also offer a broad range of surface
finishing including powder coating, e-coating, shot blasting, chrome plating,
and bright finish.




WHAT IS DIE CASTING?

Die casting is a metal casting process characterized by pressuring molten metal
into the mold cavity. The mold cavity is created using two hardened tool steel
molds that are machined during processing and work similarly to injection molds.
Most die-castings are made from non-ferrous metals, especially zinc, copper,
aluminum, magnesium, lead, tin and tin-based alloys. Depending on the type of
metal being cast, thermal or cold machines are used.





HOW ARE DIE CASTINGS MADE?



Steel dies capable of producing tens of thousands of castings in quick
succession must be made in at least two sections to allow the castings to be
removed. These parts are firmly mounted in the machine and are arranged so that
one is stationary (fixed die half) and the other one is movable (syringe
half-mold). To begin the casting cycle, the two mold halves are clamped together
by a die-casting machine. Molten metal is injected into the mold cavity and
rapidly solidified. The mold half is opened and the casting is ejected.
Die-casting molds can be simple or complicated, with moveable slides, cores or
other parts, depending on the complexity of the casting.

To date, the complete cycle of die casting has been the fastest cycle to produce
precision nonferrous metal parts. This is in stark contrast to sand casting,
which requires new sand molds for each casting. Although the permanent mold
process uses iron or steel molds instead of sand, it is much slower and less
precise than die castings.

Watch the video of our die casting facility to learn how die castings such as
aluminum die castings, zinc die castings are made. Video also available on
youtube.com.





ADVANTAGES OF DIE CASTING

 * Simple or complex shapes
 * Thin wall thickness
 * Light weight
 * High rates of production
 * Corrosion resistance
 * Monolithic – combine multiple functions in one
 * Efficient and economical alternative to other processes





DIE CASTING MATERIAL INFORMATION

 





Material Tensile Strength (Mpa) Thermal Conductivity (W/mK) Features Aluminum
A380 325 96
 * Best combination of mechanical, casting, and the thermal properties.
 * Excellent fluidity, pressure tightness, and resistance to hot cracking.
 * Widely used for engine brackets, hand tools, electronic equipment chassis,
   gearbox cases, and household furniture.

Aluminum A360 317 113
 * Excellent pressure tightness and fluidity.
 * High corrosion resistance.
 * High strength in elevated temperatures.

Aluminum 413 295 121
 * Good combination of casting, mechanical, and thermal properties.
 * Excellent fluidity, pressure tightness, and resistance to hot cracking.

Aluminum 383 310 96
 * Often used for highly intricate components.
 * Good corrosion resistance, lightweight. 
 * Good combination of casting, mechanical, and dimension stability. 

Aluminum B390 317 134
 * High hardness and good wear resistance.
 * Suitable for internal combustion engine pistons, cylinder bodies for
   compressors, and brakes.

Aluminum A413 290 121
 * Excellent pressure tightness.
 * Good choice for hydraulic cylinders. 
 * Suitable for die casting intricate components.

ZAMAK 2 359 105
 * Excellent damping capacity and vibration attenuation.
 * Superior to other Zamak alloys with creep performance.
 * High strength and hardness levels after long-term aging

ZAMAK 3 283 113
 * Great balance of physical and mechanical properties.
 * Excellent finishing characteristics for plating, painting, and chromate
   treatments.
 * Good castability and long-term dimensional stability.
 * Good damping capacity and vibration attenuation.

ZAMAK 5 328 109
 * Has a higher copper content than Zamak 3, which results in higher strength.
 * Has less ductility than Zamak 3.
 * More readily plated, finished, and machined than Zamak 3.

ZA 8 374 115
 * Ideal for decorative application.
 * Excellent finishing and plating characteristics.
 * Good performance of strength, hardness, and creep properties.




SECONDARY OPERATIONS OF DIE CASTING WE OFFER

 * High precision CNC machining, milling, drilling, tapping, e-coating,
   anodizing
 * Painting, sanding, shot blasting, powder coating, chrome plating




ALUMINUM DIE CASTING PARTS AND ZINC DIE CASTING PARTS


Aluminum Die Casting Parts
Gallery for die casting

Zine Die Casting Parts
Gallery for Zinc Die Casting



 

Request for Quote


SOURCES

 * American Foundry Society. “Metal Casting”
 * Wikipedia. “Investment Casting“, “Sand Casting“
 * efunda. “Sand Casting“
 * FBSFittings, LLC. “Casting Fittings“
 * The Investment Casting Institute. “What is Investment Casting?“
 * FBSCasting, LLC. “Investment Casting Strainers“
 * The Library of Manufacturing. “Investment Casting“
 * BMG Titanium “Casting Titanium“
 * FDCasting, LLC. “Stainless Steel Casting“
 * Forging Industry Association “Forging Industry“


OUR INTERNAL RESOURCES FOR DIE CASTING, INVESTMENT CASTING, FORGING AND SAND
CASTING

 * Die Casting
 * Aluminum Die Casting
 * Zinc Die Casting
 * A356 Aluminum Casting with T6 Heat Treatment
 * Magnesium Die Casting
 * Investment Casting
 * Stainless Steel Casting
 * Stainless Steel Investment Casting
 * Duplex Stainless Steel Casting
 * Super Duplex Stainless Steel Casting
 * Titanium Casting
 * Carbon & Low Alloy Casting
 * Forging
 * Cold Forging
 * Hot Forging
 * ECO BRASS C69300 Brass Forging
 * Sand Casting (Aluminum Sand Casting, Ductile Iron Sand Casting, Gray Iron
   Sand Casting)
 * Specialty Fittings and Fasteners
 * Precision CNC Machining and Secondary Operations





CONTACT US

FORCEBEYOND

261 Quigley Blvd, Suite 18
New Castle, Delaware 19720
Phone: (302) 995 6588
Fax: (302) 355 1166




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