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Submission: On April 12 via api from DE — Scanned from DE
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TURNING GROOVING MILLING HOLE MAKING TOOLING INDUSTRIES Industries Tungaloy’s tooling solutions for a wide variety of components LEARN MORE E-CATALOG e-Catalog Download CAD drawings and 3D models LEARN MORE RESOURCES TUNGALOY APP Tungaloy’s new App offers machining solutions for engineers and salespersons. LEARN MORE MACHINE POWER CALCULATOR Tungaloy Online Machining Calculator LEARN MORE MATRIX Tool management system LEARN MORE TURNING INSERT SELECTION GUIDE First recommendations for Grade & Chipbreaker LEARN MORE COST SAVING CALCULATORS Tungaloy’s Efficiency and Cost Saving Commitment LEARN MORE TUNGALOY SUCCESS REPORT Explore Tungaloy’s TSR for custom machining insights with easy search LEARN MORE HIGHLIGHTS 2023.04.18. GEAR SKIVING WITH TUNGALOY´S INNOVATIONS A story of how Tungaloy´s innovative gear skiving technology improved the productivity and efficiency of Nakazato Haguruma Co., Ltd., a company that specializes in producing gears. Read more 2023.01.25. EXCHANGEABLE HEAD TOOLING SOLUTIONS Exchangeable, modular and replaceable describe tooling solutions which are game changers in the industry. These tools have become synonymous with profitable machining practices. Cutting tools have evolved from a brazed tool to a mechanically clamped indexable tool and now a replaceable tool. Tungaloy is at the forefront of evaluating new concepts and ideas for more productive tools and developing these solutions for overall improvements for our customers. Through this article, we share Tungaloy’s unique exchangeable head solutions for milling, drilling and reaming operations. The modular concept is not new. In fact, childhood games such as the jigsaw puzzle follows this... Read more 2022.09.26. SWISS MACHINES SOLUTIONS The land of watches, Switzerland, gave its name to these miniature Swiss machines When the clock towers shrunk and came to be placed on our wrist, it called for machines to manufacture scaled versions of those big gears, ratchets, levers, hinges and shafts. Though the size of the clocks shrunk, measurement of time remained the same. This required machining of small parts while maintaining precision throughout the entire manufacturing process. A Swiss machine is capable of producing small parts, manufactured in millions of pieces, yet each piece must be identical and precise, from the first to the millionth piece. It... Read more 2022.08.05. GOING SMALL – NEW INDEXABLE MILLING AND DRILLING SOLUTIONS WITH SMALL INSERTS Miniature Indexable Endmills and Drills to meet Industry 4.0 Challenges Engineering is all about evolving products and solutions which are more effective in their performance, easier to use, and affordable. Machine tool industry is no different. Imagine the machines which were offered in the early 19th century. One lathe for big and small machining parts. One milling machine for all sizes and types of components. As of recent years, you can buy machines to suit your component size and material. Machining a component which would have taken about a day a few decades ago, can be machined in no time... Read more 2022.05.16. HIGH FEED MACHINING – SCIENCE OF HIGH METAL REMOVAL RATE We are amid the fourth industrial revolution (Industry 4.0). Manufacturing industry is bracing new technologies, helping them in improving machine utilization. CNC mills and CNC lathes are being built to perform metal cutting operations at never before speeds. As a cutting tool partner, Tungaloy has enjoyed developing equally good metal cutting tools for these new generation CNC mills and lathes. The three most important parameters to form a chip out of a parent material are: Cutting speed (Vc – meters/min or SFM) Feed (fz - mm/rev or Inch / rev) Depth of cut (DOC - mm or inches). All three... Read more 2022.03.25. HIGH SPEED MACHINING OF HARDENED STEEL, SINTERED MATERIAL, CAST IRON AND INCONEL WITH TUNGALOY CBN INSERTS Today’s technological advancements in various industries such as Automotive, Aerospace, Oil and Gas and Medical demand solutions for machining materials which are more heat and abrasion resistant. Such materials prolong the durability of the component but pose high level of challenges during machining. As a rule of thumb, the cutting tool needs to be at least 3 times the hardness of the material to be cut. So, for machining Hardened steel of about 700Hv, the cutting tool hardness needs to be at least 2100Hv. A general carbide cutting tool / insert has a hardness of 1500Hv making it limited to... Read more 2021.09.10. TUNGALOY’S NEW GRADE AH6225 FOR PREVENTING BUILT UP EDGE IN TURNING AUSTENITIC STAINLESS STEEL One of the major difficulties in turning austenitic stainless steel materials, such as SUS304, SUS301, SUS316, and etc., is the unwanted occurrence of a built up edge which negatively impacts the cutting tool edge, predictable tool life and the quality of the surface finish. What built up edge (BUE) is and why it happens? What normally happens during the formation of a built up edge is an accumulation of material against the rake face which adheres to the cutting edge, while it separates from the formed chip. That built up edge typically takes place where the first layer of metal... Read more 2021.09.10. TUNGALOY PREMIUM GRADE FOR TURNING AUSTENITIC STAINLESS STEEL – AH6225 Turning Austenitic stainless steel hold a great deal of challenges, including Built-Up-Edge, inaccurate dimensions, scratches on the surface and unpredictable tool life. Tungaloy, as a market leader in metalworking, has been seeking an ultimate solution to resolve these issues. Tungaloy recently launched a revolutionised grade AH6225, which is undoubtably the best carbide grade in the market for turning Austenitic stainless steel. AH6225 combines specially designed Tungsten Carbide substrate with advanced PVD high Ti-content nano multilayered coating technology. Versatile PVD-coated grade Ti-enriched coating - Thick Ti-enriched PVD coating for enhanced thermal shock resistance - Reduced crater wear High Ti-content nano-structured multilayer... Read more 2024.03.20. YOUR GATEWAY TO TUNGALOY SUCCESS REPORTS! We are thrilled to announce the launch of the Tungaloy Success Reports (TSR) portal. This cutting-edge platform has been meticulously designed to provide you with effortless access to a wide range of success stories related to Tungaloy's product line. Key Features: User-Friendly Interface: Discover success reports with just a few clicks, ensuring a simple and quick experience. Rich Content: Initially boasting over 200 success cases, this repository will continuously expand with new stories to keep you informed and inspired. Download and Share Options: The TSR portal allows you to download success reports in PDF format or effortlessly share them via... Read more 2024.02.07. PRECISION IN GROOVE MACHINING: INSIGHTS FOR OUTER DIAMETER GROOVING AND HORIZONTAL FEED PROCESSING Discover the insights of precision grooving with Tungaloy Focusing on three crucial aspects: selecting tools effectively, understanding groove width accuracy, and mastering horizontal feed machining. Table of Contents: 1. Tool Selection for External Grooving and Lateral Feed Processing Explore the criteria and considerations for effective tool selection in external grooving and lateral feed operations. 2. Groove Width Accuracy Delve into the factors influencing and strategies for achieving precision in groove width. 3. Horizontal Feed Processing Installation and Cutting Guide Notes on Tool Path (Grooving + Lateral Feed) Notes on Tool Path (Corner R Machining) Notes on Tool Path (Ring... Read more 2024.02.01. OPTIMIZE YOUR THREAD MACHINING WITH TUNGALOY´S SELECTOR Tungaloy´s advanced selector empowers you to identify the ideal thread tool by inputting both the thread specifications and details about the work material. Navigate through the dropdown options to access comprehensive tool information and recommended machining conditions tailored to the specific thread specifications you’ve chosen. https://tungaloy.com/product/turning/tungthread/calculator/ Read more 2024.01.15. UNDERSTANDING CHAMFERING: A COMMON PROCESSING METHOD ACROSS INDUSTRIES Chamfering refers to a processing method in which the edges of materials such as metals and resins and corners of hole openings are cut diagonally. Specifically, this involves removing sharp edges and burrs from the workpiece to form a flat, chamfered slope. This slope is generally machined at a 45 degree angle, but the angle may vary depending on the use and purpose. In fact, chamfering can often be seen in daily life. For example, if you look at the four corners of a smartphone, you will notice that the corners are diagonal, rounded, and chamfered to prevent pain. Chamfering... Read more 2023.12.25. ENHANCING PRECISION IN AUTOMATIC LATHE PROCESSING: INTRODUCING SH7025 INNOVATIONS Enhancing Precision in Automatic Lathe Processing: Introducing SH7025 Innovations Optimizing Precision and Efficiency: Overcoming Challenges in Automatic Lathe Processing Automatic lathe processing presents daily challenges in achieving precise part production. Among the top priorities for production engineers and operators are ensuring seamless operation and maintaining consistent part quality. However, the reality often diverges from these ideals, posing a significant hurdle in consistently achieving high-quality production efficiently. To address this challenge, three critical factors take precedence: "establishing stable production," "ensuring consistent component quality," and "maximizing machine utilization by minimizing tool change frequency." These factors serve as cornerstones for optimizing both efficiency... Read more 2023.10.10. HEAD-EXCHANGEABLE REAMER REAMMEISTER IMPROVES PRODUCTIVITY FOR DEEP BORING OPERATIONS ON LATHES Manufacturing companies that use conventional ID boring and reaming tools on lathes often face problems with vibration, chip jamming, and short tool life. Tungaloy’s innovative head-exchangeable ReamMeister solves such issues and drastically improves productivity. Read more 2023.09.05. MATRIX WEBSITE UPDATED! We are pleased to announce the launch of the dedicated page for our Tool Management System “MATRIX” on our website. https://tungaloy.com/matrix/ MATRIX is a revolutionary solution designed to streamline tool management, digital inventory control, usage analysis, automatic replenishment processes, etc. With the introduction of this site, we aim to provide our global customers with valuable insights into the benefits of MATRIX, showcasing how it can lead to cost savings and operational improvements. Key highlights of the site include: Typical cases: Find out the common problems a business owner, plant manager, and machine operator face in tool management. Explore how MATRIX... Read more 2023.06.22. Y-AXIS TOOLING SOLUTIONS Ever since the industrial revolution, the human race has constantly worked on productivity improvements. And, creative engineering has made a lot of progress in developing machinery with multiple axes. Y-axis tooling solutions is a sample of this progress. From a 2 axes CNC lathe tool to a multi axes turn-mill or mill-turn center, the development has continued to progress, from common X-axis tooling solutions to the latest Y-axis tooling solutions. One operation at a time to multi-tasking has become a state-of-the-art manufacturing process. Let’s understand the various axes on a basic Turn-Mill center – X axis – This carries the... Read more 2023.04.18. GEAR SKIVING WITH TUNGALOY´S INNOVATIONS A story of how Tungaloy´s innovative gear skiving technology improved the productivity and efficiency of Nakazato Haguruma Co., Ltd., a company that specializes in producing gears. Read more 2023.01.25. EXCHANGEABLE HEAD TOOLING SOLUTIONS Exchangeable, modular and replaceable describe tooling solutions which are game changers in the industry. These tools have become synonymous with profitable machining practices. Cutting tools have evolved from a brazed tool to a mechanically clamped indexable tool and now a replaceable tool. Tungaloy is at the forefront of evaluating new concepts and ideas for more productive tools and developing these solutions for overall improvements for our customers. Through this article, we share Tungaloy’s unique exchangeable head solutions for milling, drilling and reaming operations. The modular concept is not new. In fact, childhood games such as the jigsaw puzzle follows this... Read more 2022.09.26. SWISS MACHINES SOLUTIONS The land of watches, Switzerland, gave its name to these miniature Swiss machines When the clock towers shrunk and came to be placed on our wrist, it called for machines to manufacture scaled versions of those big gears, ratchets, levers, hinges and shafts. Though the size of the clocks shrunk, measurement of time remained the same. This required machining of small parts while maintaining precision throughout the entire manufacturing process. A Swiss machine is capable of producing small parts, manufactured in millions of pieces, yet each piece must be identical and precise, from the first to the millionth piece. It... Read more 2022.08.05. GOING SMALL – NEW INDEXABLE MILLING AND DRILLING SOLUTIONS WITH SMALL INSERTS Miniature Indexable Endmills and Drills to meet Industry 4.0 Challenges Engineering is all about evolving products and solutions which are more effective in their performance, easier to use, and affordable. Machine tool industry is no different. Imagine the machines which were offered in the early 19th century. One lathe for big and small machining parts. One milling machine for all sizes and types of components. As of recent years, you can buy machines to suit your component size and material. Machining a component which would have taken about a day a few decades ago, can be machined in no time... Read more 2022.05.16. HIGH FEED MACHINING – SCIENCE OF HIGH METAL REMOVAL RATE We are amid the fourth industrial revolution (Industry 4.0). Manufacturing industry is bracing new technologies, helping them in improving machine utilization. CNC mills and CNC lathes are being built to perform metal cutting operations at never before speeds. As a cutting tool partner, Tungaloy has enjoyed developing equally good metal cutting tools for these new generation CNC mills and lathes. The three most important parameters to form a chip out of a parent material are: Cutting speed (Vc – meters/min or SFM) Feed (fz - mm/rev or Inch / rev) Depth of cut (DOC - mm or inches). All three... Read more 2022.03.25. HIGH SPEED MACHINING OF HARDENED STEEL, SINTERED MATERIAL, CAST IRON AND INCONEL WITH TUNGALOY CBN INSERTS Today’s technological advancements in various industries such as Automotive, Aerospace, Oil and Gas and Medical demand solutions for machining materials which are more heat and abrasion resistant. Such materials prolong the durability of the component but pose high level of challenges during machining. As a rule of thumb, the cutting tool needs to be at least 3 times the hardness of the material to be cut. So, for machining Hardened steel of about 700Hv, the cutting tool hardness needs to be at least 2100Hv. A general carbide cutting tool / insert has a hardness of 1500Hv making it limited to... Read more 2021.09.10. TUNGALOY’S NEW GRADE AH6225 FOR PREVENTING BUILT UP EDGE IN TURNING AUSTENITIC STAINLESS STEEL One of the major difficulties in turning austenitic stainless steel materials, such as SUS304, SUS301, SUS316, and etc., is the unwanted occurrence of a built up edge which negatively impacts the cutting tool edge, predictable tool life and the quality of the surface finish. What built up edge (BUE) is and why it happens? What normally happens during the formation of a built up edge is an accumulation of material against the rake face which adheres to the cutting edge, while it separates from the formed chip. That built up edge typically takes place where the first layer of metal... Read more 2021.09.10. TUNGALOY PREMIUM GRADE FOR TURNING AUSTENITIC STAINLESS STEEL – AH6225 Turning Austenitic stainless steel hold a great deal of challenges, including Built-Up-Edge, inaccurate dimensions, scratches on the surface and unpredictable tool life. Tungaloy, as a market leader in metalworking, has been seeking an ultimate solution to resolve these issues. Tungaloy recently launched a revolutionised grade AH6225, which is undoubtably the best carbide grade in the market for turning Austenitic stainless steel. AH6225 combines specially designed Tungsten Carbide substrate with advanced PVD high Ti-content nano multilayered coating technology. Versatile PVD-coated grade Ti-enriched coating - Thick Ti-enriched PVD coating for enhanced thermal shock resistance - Reduced crater wear High Ti-content nano-structured multilayer... Read more 2024.03.20. YOUR GATEWAY TO TUNGALOY SUCCESS REPORTS! We are thrilled to announce the launch of the Tungaloy Success Reports (TSR) portal. This cutting-edge platform has been meticulously designed to provide you with effortless access to a wide range of success stories related to Tungaloy's product line. Key Features: User-Friendly Interface: Discover success reports with just a few clicks, ensuring a simple and quick experience. Rich Content: Initially boasting over 200 success cases, this repository will continuously expand with new stories to keep you informed and inspired. Download and Share Options: The TSR portal allows you to download success reports in PDF format or effortlessly share them via... Read more 2024.02.07. PRECISION IN GROOVE MACHINING: INSIGHTS FOR OUTER DIAMETER GROOVING AND HORIZONTAL FEED PROCESSING Discover the insights of precision grooving with Tungaloy Focusing on three crucial aspects: selecting tools effectively, understanding groove width accuracy, and mastering horizontal feed machining. Table of Contents: 1. Tool Selection for External Grooving and Lateral Feed Processing Explore the criteria and considerations for effective tool selection in external grooving and lateral feed operations. 2. Groove Width Accuracy Delve into the factors influencing and strategies for achieving precision in groove width. 3. Horizontal Feed Processing Installation and Cutting Guide Notes on Tool Path (Grooving + Lateral Feed) Notes on Tool Path (Corner R Machining) Notes on Tool Path (Ring... Read more 2024.02.01. OPTIMIZE YOUR THREAD MACHINING WITH TUNGALOY´S SELECTOR Tungaloy´s advanced selector empowers you to identify the ideal thread tool by inputting both the thread specifications and details about the work material. Navigate through the dropdown options to access comprehensive tool information and recommended machining conditions tailored to the specific thread specifications you’ve chosen. https://tungaloy.com/product/turning/tungthread/calculator/ Read more 2024.01.15. UNDERSTANDING CHAMFERING: A COMMON PROCESSING METHOD ACROSS INDUSTRIES Chamfering refers to a processing method in which the edges of materials such as metals and resins and corners of hole openings are cut diagonally. Specifically, this involves removing sharp edges and burrs from the workpiece to form a flat, chamfered slope. This slope is generally machined at a 45 degree angle, but the angle may vary depending on the use and purpose. In fact, chamfering can often be seen in daily life. For example, if you look at the four corners of a smartphone, you will notice that the corners are diagonal, rounded, and chamfered to prevent pain. Chamfering... Read more 2023.12.25. ENHANCING PRECISION IN AUTOMATIC LATHE PROCESSING: INTRODUCING SH7025 INNOVATIONS Enhancing Precision in Automatic Lathe Processing: Introducing SH7025 Innovations Optimizing Precision and Efficiency: Overcoming Challenges in Automatic Lathe Processing Automatic lathe processing presents daily challenges in achieving precise part production. Among the top priorities for production engineers and operators are ensuring seamless operation and maintaining consistent part quality. However, the reality often diverges from these ideals, posing a significant hurdle in consistently achieving high-quality production efficiently. To address this challenge, three critical factors take precedence: "establishing stable production," "ensuring consistent component quality," and "maximizing machine utilization by minimizing tool change frequency." These factors serve as cornerstones for optimizing both efficiency... Read more 2023.10.10. HEAD-EXCHANGEABLE REAMER REAMMEISTER IMPROVES PRODUCTIVITY FOR DEEP BORING OPERATIONS ON LATHES Manufacturing companies that use conventional ID boring and reaming tools on lathes often face problems with vibration, chip jamming, and short tool life. Tungaloy’s innovative head-exchangeable ReamMeister solves such issues and drastically improves productivity. Read more 2023.09.05. MATRIX WEBSITE UPDATED! We are pleased to announce the launch of the dedicated page for our Tool Management System “MATRIX” on our website. https://tungaloy.com/matrix/ MATRIX is a revolutionary solution designed to streamline tool management, digital inventory control, usage analysis, automatic replenishment processes, etc. With the introduction of this site, we aim to provide our global customers with valuable insights into the benefits of MATRIX, showcasing how it can lead to cost savings and operational improvements. Key highlights of the site include: Typical cases: Find out the common problems a business owner, plant manager, and machine operator face in tool management. Explore how MATRIX... Read more 2023.06.22. Y-AXIS TOOLING SOLUTIONS Ever since the industrial revolution, the human race has constantly worked on productivity improvements. And, creative engineering has made a lot of progress in developing machinery with multiple axes. Y-axis tooling solutions is a sample of this progress. From a 2 axes CNC lathe tool to a multi axes turn-mill or mill-turn center, the development has continued to progress, from common X-axis tooling solutions to the latest Y-axis tooling solutions. One operation at a time to multi-tasking has become a state-of-the-art manufacturing process. Let’s understand the various axes on a basic Turn-Mill center – X axis – This carries the... Read more LATEST NEWS View all news 2024.03.20. YOUR GATEWAY TO TUNGALOY SUCCESS REPORTS! 2024.03.18. A BREAKTHROUGH WITH TOOL SETUP OUTSIDE THE MACHINE FOR SWISS LATHE SIGNIFICANTLY IMPROVES PRODUCTIVITY 2024.02.07. PRECISION IN GROOVE MACHINING: INSIGHTS FOR OUTER DIAMETER GROOVING AND HORIZONTAL FEED PROCESSING 2024.02.01. OPTIMIZE YOUR THREAD MACHINING WITH TUNGALOY´S SELECTOR 2024.01.15. UNDERSTANDING CHAMFERING: A COMMON PROCESSING METHOD ACROSS INDUSTRIES PRESS RELEASES View all press releases 2024.04.12. TUNGALOY TO EXPAND VER SOLID COLLET LINE WITH TUNGMEISTER CONNECTION 2024.03.04. PRE-THREAD DRILLING MADE EASY WITH DRILLMEISTER’S NEW MODULAR DRILLING HEADS WITH CHAMFERING INSERTS 2024.03.04. MINIFORCETURN’S NEW DXGQ/U INSERTS ARE OFFERED WITH CBN TIPS AND HP CHIPBREAKER 2024.02.26. BOREMEISTER SIMPLIFIES I.D. PROFILING AND THREAD TURNING WITH NEW STYLES OF MODULAR CUTTING HEADS 2024.02.01. NS9530 AND AT9530 CERMET GRADE INSERTS WITH JP AND JS CHIPBREAKERS IMPROVE CHIP CONTROL AND SURFACE QUALITY FEATURED VIDEOS View all videos 2023.06.20. DRILLFORCE-MEISTER – SHORT VIDEOS 2022.07.05. ADDY-AXISTURN – LEADING IN THE NEW DIRECTION FOR MULTITASKING MACHINES 2022.03.11. DOFEED – NEW SMALL APPROACH ANGLE 03 SIZED INSERTS FOR HIGH FEED MILLING 2022.02.22. TUNGCUT CBN – INNOVATIVE CBN INSERTS FOR ACCELERATED MACHINING OF HARD PART TURNING 2022.02.15. MINIFORCE-TURN CBN – DOUBLE-SIDED POSITIVE INSERT WITH CBN TIPS TUNGALOY CORPORATION 11-1 Yoshima-Kogyodanchi, Iwaki, Fukushima, 970-1144 Japan Phone: +81-246-36-8501 Fax: +81-246-36-8542 CONTACT FORM > SNS – GLOBAL * About us * Products * Industries * Publications * Events * News * Contact & F.A.Q. * Tungaloy Policy * Quality Requirements * The IMC Compass: Good Business Conduct and Ethics Code * Conflict Minerals Policy * Terms and Conditions of Sale * Site Policy * Privacy Policy * Cookie Policy * Cookie Information * Trademarks owned by other companies © 1999 - 2023 TUNGALOY CORPORATION. ALL RIGHTS RESERVED. 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