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Submitted URL: http://tungaloy.com/
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    * Turning
      * Inserts & Grades
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 * About us
   * Company
   * Green Activities
 * Products
   * Turning
     * Inserts & Grades
     * External Turning
     * Internal Turning
     * Small-Part Machining
     * Threading
   * Grooving
     * Grooving & Parting
   * Milling
     * High-Feed Milling
     * Shoulder Milling
     * Face Milling
     * Slot Milling
     * Profile Milling
     * Thread Milling
     * End mills
   * Hole making
     * 4 Effective Drill
     * 2 Effective Drill
     * Indexable Drill
     * Deep Hole Drilling
     * Reamer
   * Tooling
     * Tooling System
     * Other
   * Industrial Products
 * Industries
 * Publications
   * Catalog
   * Product Brochures
   * Brochures
 * Events
 * News
 * Contact & F.A.Q.


TURNING


GROOVING


MILLING


HOLE MAKING


TOOLING


INDUSTRIES

Industries
Tungaloy’s tooling solutions for a wide variety of components

LEARN MORE




E-CATALOG

e-Catalog
Download CAD drawings and 3D models

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RESOURCES


TUNGALOY APP

Tungaloy’s new App offers machining solutions for engineers and salespersons.

LEARN MORE


MACHINE POWER
CALCULATOR

Tungaloy Online Machining Calculator

LEARN MORE


MATRIX

Tool management system

LEARN MORE




TURNING INSERT
SELECTION GUIDE

First recommendations for Grade & Chipbreaker

LEARN MORE


COST SAVING
CALCULATORS

Tungaloy’s Efficiency and Cost Saving Commitment

LEARN MORE


TUNGALOY SUCCESS REPORT

Explore Tungaloy’s TSR for custom machining insights with easy search

LEARN MORE




HIGHLIGHTS

2023.04.18.


GEAR SKIVING WITH TUNGALOY´S INNOVATIONS

A story of how Tungaloy´s innovative gear skiving technology improved the
productivity and efficiency of Nakazato Haguruma Co., Ltd., a company that
specializes in producing gears.



Read more

2023.01.25.


EXCHANGEABLE HEAD TOOLING SOLUTIONS

Exchangeable, modular and replaceable describe tooling solutions which are game
changers in the industry. These tools have become synonymous with profitable
machining practices. Cutting tools have evolved from a brazed tool to a
mechanically clamped indexable tool and now a replaceable tool. Tungaloy is at
the forefront of evaluating new concepts and ideas for more productive tools and
developing these solutions for overall improvements for our customers. Through
this article, we share Tungaloy’s unique exchangeable head solutions for
milling, drilling and reaming operations. The modular concept is not new. In
fact, childhood games such as the jigsaw puzzle follows this...

Read more

2022.09.26.


SWISS MACHINES SOLUTIONS

The land of watches, Switzerland, gave its name to these miniature Swiss
machines When the clock towers shrunk and came to be placed on our wrist, it
called for machines to manufacture scaled versions of those big gears, ratchets,
levers, hinges and shafts. Though the size of the clocks shrunk, measurement of
time remained the same. This required machining of small parts while maintaining
precision throughout the entire manufacturing process. A Swiss machine is
capable of producing small parts, manufactured in millions of pieces, yet each
piece must be identical and precise, from the first to the millionth piece.
It...

Read more

2022.08.05.


GOING SMALL – NEW INDEXABLE MILLING AND DRILLING SOLUTIONS WITH SMALL INSERTS

Miniature Indexable Endmills and Drills to meet Industry 4.0 Challenges
Engineering is all about evolving products and solutions which are more
effective in their performance, easier to use, and affordable. Machine tool
industry is no different. Imagine the machines which were offered in the early
19th century. One lathe for big and small machining parts. One milling machine
for all sizes and types of components. As of recent years, you can buy machines
to suit your component size and material. Machining a component which would have
taken about a day a few decades ago, can be machined in no time...

Read more

2022.05.16.


HIGH FEED MACHINING – SCIENCE OF HIGH METAL REMOVAL RATE

We are amid the fourth industrial revolution (Industry 4.0). Manufacturing
industry is bracing new technologies, helping them in improving machine
utilization. CNC mills and CNC lathes are being built to perform metal cutting
operations at never before speeds. As a cutting tool partner, Tungaloy has
enjoyed developing equally good metal cutting tools for these new generation CNC
mills and lathes. The three most important parameters to form a chip out of a
parent material are: Cutting speed (Vc – meters/min or SFM) Feed (fz - mm/rev or
Inch / rev) Depth of cut (DOC - mm or inches). All three...

Read more

2022.03.25.


HIGH SPEED MACHINING OF HARDENED STEEL, SINTERED MATERIAL, CAST IRON AND INCONEL
WITH TUNGALOY CBN INSERTS

Today’s technological advancements in various industries such as Automotive,
Aerospace, Oil and Gas and Medical demand solutions for machining materials
which are more heat and abrasion resistant. Such materials prolong the
durability of the component but pose high level of challenges during machining.
As a rule of thumb, the cutting tool needs to be at least 3 times the hardness
of the material to be cut. So, for machining Hardened steel of about 700Hv, the
cutting tool hardness needs to be at least 2100Hv. A general carbide cutting
tool / insert has a hardness of 1500Hv making it limited to...

Read more

2021.09.10.


TUNGALOY’S NEW GRADE AH6225 FOR PREVENTING BUILT UP EDGE IN TURNING AUSTENITIC
STAINLESS STEEL

One of the major difficulties in turning austenitic stainless steel materials,
such as SUS304, SUS301, SUS316, and etc., is the unwanted occurrence of a built
up edge which negatively impacts the cutting tool edge, predictable tool life
and the quality of the surface finish. What built up edge (BUE) is and why it
happens? What normally happens during the formation of a built up edge is an
accumulation of material against the rake face which adheres to the cutting
edge, while it separates from the formed chip. That built up edge typically
takes place where the first layer of metal...

Read more

2021.09.10.


TUNGALOY PREMIUM GRADE FOR TURNING AUSTENITIC STAINLESS STEEL – AH6225

Turning Austenitic stainless steel hold a great deal of challenges, including
Built-Up-Edge, inaccurate dimensions, scratches on the surface and unpredictable
tool life. Tungaloy, as a market leader in metalworking, has been seeking an
ultimate solution to resolve these issues. Tungaloy recently launched a
revolutionised grade AH6225, which is undoubtably the best carbide grade in the
market for turning Austenitic stainless steel. AH6225 combines specially
designed Tungsten Carbide substrate with advanced PVD high Ti-content nano
multilayered coating technology. Versatile PVD-coated grade Ti-enriched coating
- Thick Ti-enriched PVD coating for enhanced thermal shock resistance - Reduced
crater wear High Ti-content nano-structured multilayer...

Read more

2024.03.20.


YOUR GATEWAY TO TUNGALOY SUCCESS REPORTS!

We are thrilled to announce the launch of the Tungaloy Success Reports (TSR)
portal. This cutting-edge platform has been meticulously designed to provide you
with effortless access to a wide range of success stories related to Tungaloy's
product line. Key Features: User-Friendly Interface: Discover success reports
with just a few clicks, ensuring a simple and quick experience. Rich Content:
Initially boasting over 200 success cases, this repository will continuously
expand with new stories to keep you informed and inspired. Download and Share
Options: The TSR portal allows you to download success reports in PDF format or
effortlessly share them via...

Read more

2024.02.07.


PRECISION IN GROOVE MACHINING: INSIGHTS FOR OUTER DIAMETER GROOVING AND
HORIZONTAL FEED PROCESSING

Discover the insights of precision grooving with Tungaloy Focusing on three
crucial aspects: selecting tools effectively, understanding groove width
accuracy, and mastering horizontal feed machining. Table of Contents: 1. Tool
Selection for External Grooving and Lateral Feed Processing Explore the criteria
and considerations for effective tool selection in external grooving and lateral
feed operations.   2. Groove Width Accuracy Delve into the factors influencing
and strategies for achieving precision in groove width. 3. Horizontal Feed
Processing Installation and Cutting Guide Notes on Tool Path (Grooving + Lateral
Feed) Notes on Tool Path (Corner R Machining) Notes on Tool Path (Ring...

Read more

2024.02.01.


OPTIMIZE YOUR THREAD MACHINING WITH TUNGALOY´S SELECTOR

Tungaloy´s advanced selector empowers you to identify the ideal thread tool by
inputting both the thread specifications and details about the work material.
Navigate through the dropdown options to access comprehensive tool information
and recommended machining conditions tailored to the specific thread
specifications you’ve chosen.
https://tungaloy.com/product/turning/tungthread/calculator/

Read more

2024.01.15.


UNDERSTANDING CHAMFERING: A COMMON PROCESSING METHOD ACROSS INDUSTRIES

Chamfering refers to a processing method in which the edges of materials such as
metals and resins and corners of hole openings are cut diagonally. Specifically,
this involves removing sharp edges and burrs from the workpiece to form a flat,
chamfered slope. This slope is generally machined at a 45 degree angle, but the
angle may vary depending on the use and purpose. In fact, chamfering can often
be seen in daily life. For example, if you look at the four corners of a
smartphone, you will notice that the corners are diagonal, rounded, and
chamfered to prevent pain. Chamfering...

Read more

2023.12.25.


ENHANCING PRECISION IN AUTOMATIC LATHE PROCESSING: INTRODUCING SH7025
INNOVATIONS

Enhancing Precision in Automatic Lathe Processing: Introducing SH7025
Innovations Optimizing Precision and Efficiency: Overcoming Challenges in
Automatic Lathe Processing Automatic lathe processing presents daily challenges
in achieving precise part production. Among the top priorities for production
engineers and operators are ensuring seamless operation and maintaining
consistent part quality. However, the reality often diverges from these ideals,
posing a significant hurdle in consistently achieving high-quality production
efficiently. To address this challenge, three critical factors take precedence:
"establishing stable production," "ensuring consistent component quality," and
"maximizing machine utilization by minimizing tool change frequency." These
factors serve as cornerstones for optimizing both efficiency...

Read more

2023.10.10.


HEAD-EXCHANGEABLE REAMER REAMMEISTER IMPROVES PRODUCTIVITY FOR DEEP BORING
OPERATIONS ON LATHES

Manufacturing companies that use conventional ID boring and reaming tools on
lathes often face problems with vibration, chip jamming, and short tool life.
Tungaloy’s innovative head-exchangeable ReamMeister solves such issues and
drastically improves productivity.



Read more

2023.09.05.


MATRIX WEBSITE UPDATED!

We are pleased to announce the launch of the dedicated page for our Tool
Management System “MATRIX” on our website. https://tungaloy.com/matrix/ MATRIX
is a revolutionary solution designed to streamline tool management, digital
inventory control, usage analysis, automatic replenishment processes, etc. With
the introduction of this site, we aim to provide our global customers with
valuable insights into the benefits of MATRIX, showcasing how it can lead to
cost savings and operational improvements. Key highlights of the site include:
Typical cases: Find out the common problems a business owner, plant manager, and
machine operator face in tool management. Explore how MATRIX...

Read more

2023.06.22.


Y-AXIS TOOLING SOLUTIONS

Ever since the industrial revolution, the human race has constantly worked on
productivity improvements. And, creative engineering has made a lot of progress
in developing machinery with multiple axes. Y-axis tooling solutions is a sample
of this progress. From a 2 axes CNC lathe tool to a multi axes turn-mill or
mill-turn center, the development has continued to progress, from common X-axis
tooling solutions to the latest Y-axis tooling solutions. One operation at a
time to multi-tasking has become a state-of-the-art manufacturing process. Let’s
understand the various axes on a basic Turn-Mill center – X axis – This carries
the...

Read more

2023.04.18.


GEAR SKIVING WITH TUNGALOY´S INNOVATIONS

A story of how Tungaloy´s innovative gear skiving technology improved the
productivity and efficiency of Nakazato Haguruma Co., Ltd., a company that
specializes in producing gears.



Read more

2023.01.25.


EXCHANGEABLE HEAD TOOLING SOLUTIONS

Exchangeable, modular and replaceable describe tooling solutions which are game
changers in the industry. These tools have become synonymous with profitable
machining practices. Cutting tools have evolved from a brazed tool to a
mechanically clamped indexable tool and now a replaceable tool. Tungaloy is at
the forefront of evaluating new concepts and ideas for more productive tools and
developing these solutions for overall improvements for our customers. Through
this article, we share Tungaloy’s unique exchangeable head solutions for
milling, drilling and reaming operations. The modular concept is not new. In
fact, childhood games such as the jigsaw puzzle follows this...

Read more

2022.09.26.


SWISS MACHINES SOLUTIONS

The land of watches, Switzerland, gave its name to these miniature Swiss
machines When the clock towers shrunk and came to be placed on our wrist, it
called for machines to manufacture scaled versions of those big gears, ratchets,
levers, hinges and shafts. Though the size of the clocks shrunk, measurement of
time remained the same. This required machining of small parts while maintaining
precision throughout the entire manufacturing process. A Swiss machine is
capable of producing small parts, manufactured in millions of pieces, yet each
piece must be identical and precise, from the first to the millionth piece.
It...

Read more

2022.08.05.


GOING SMALL – NEW INDEXABLE MILLING AND DRILLING SOLUTIONS WITH SMALL INSERTS

Miniature Indexable Endmills and Drills to meet Industry 4.0 Challenges
Engineering is all about evolving products and solutions which are more
effective in their performance, easier to use, and affordable. Machine tool
industry is no different. Imagine the machines which were offered in the early
19th century. One lathe for big and small machining parts. One milling machine
for all sizes and types of components. As of recent years, you can buy machines
to suit your component size and material. Machining a component which would have
taken about a day a few decades ago, can be machined in no time...

Read more

2022.05.16.


HIGH FEED MACHINING – SCIENCE OF HIGH METAL REMOVAL RATE

We are amid the fourth industrial revolution (Industry 4.0). Manufacturing
industry is bracing new technologies, helping them in improving machine
utilization. CNC mills and CNC lathes are being built to perform metal cutting
operations at never before speeds. As a cutting tool partner, Tungaloy has
enjoyed developing equally good metal cutting tools for these new generation CNC
mills and lathes. The three most important parameters to form a chip out of a
parent material are: Cutting speed (Vc – meters/min or SFM) Feed (fz - mm/rev or
Inch / rev) Depth of cut (DOC - mm or inches). All three...

Read more

2022.03.25.


HIGH SPEED MACHINING OF HARDENED STEEL, SINTERED MATERIAL, CAST IRON AND INCONEL
WITH TUNGALOY CBN INSERTS

Today’s technological advancements in various industries such as Automotive,
Aerospace, Oil and Gas and Medical demand solutions for machining materials
which are more heat and abrasion resistant. Such materials prolong the
durability of the component but pose high level of challenges during machining.
As a rule of thumb, the cutting tool needs to be at least 3 times the hardness
of the material to be cut. So, for machining Hardened steel of about 700Hv, the
cutting tool hardness needs to be at least 2100Hv. A general carbide cutting
tool / insert has a hardness of 1500Hv making it limited to...

Read more

2021.09.10.


TUNGALOY’S NEW GRADE AH6225 FOR PREVENTING BUILT UP EDGE IN TURNING AUSTENITIC
STAINLESS STEEL

One of the major difficulties in turning austenitic stainless steel materials,
such as SUS304, SUS301, SUS316, and etc., is the unwanted occurrence of a built
up edge which negatively impacts the cutting tool edge, predictable tool life
and the quality of the surface finish. What built up edge (BUE) is and why it
happens? What normally happens during the formation of a built up edge is an
accumulation of material against the rake face which adheres to the cutting
edge, while it separates from the formed chip. That built up edge typically
takes place where the first layer of metal...

Read more

2021.09.10.


TUNGALOY PREMIUM GRADE FOR TURNING AUSTENITIC STAINLESS STEEL – AH6225

Turning Austenitic stainless steel hold a great deal of challenges, including
Built-Up-Edge, inaccurate dimensions, scratches on the surface and unpredictable
tool life. Tungaloy, as a market leader in metalworking, has been seeking an
ultimate solution to resolve these issues. Tungaloy recently launched a
revolutionised grade AH6225, which is undoubtably the best carbide grade in the
market for turning Austenitic stainless steel. AH6225 combines specially
designed Tungsten Carbide substrate with advanced PVD high Ti-content nano
multilayered coating technology. Versatile PVD-coated grade Ti-enriched coating
- Thick Ti-enriched PVD coating for enhanced thermal shock resistance - Reduced
crater wear High Ti-content nano-structured multilayer...

Read more

2024.03.20.


YOUR GATEWAY TO TUNGALOY SUCCESS REPORTS!

We are thrilled to announce the launch of the Tungaloy Success Reports (TSR)
portal. This cutting-edge platform has been meticulously designed to provide you
with effortless access to a wide range of success stories related to Tungaloy's
product line. Key Features: User-Friendly Interface: Discover success reports
with just a few clicks, ensuring a simple and quick experience. Rich Content:
Initially boasting over 200 success cases, this repository will continuously
expand with new stories to keep you informed and inspired. Download and Share
Options: The TSR portal allows you to download success reports in PDF format or
effortlessly share them via...

Read more

2024.02.07.


PRECISION IN GROOVE MACHINING: INSIGHTS FOR OUTER DIAMETER GROOVING AND
HORIZONTAL FEED PROCESSING

Discover the insights of precision grooving with Tungaloy Focusing on three
crucial aspects: selecting tools effectively, understanding groove width
accuracy, and mastering horizontal feed machining. Table of Contents: 1. Tool
Selection for External Grooving and Lateral Feed Processing Explore the criteria
and considerations for effective tool selection in external grooving and lateral
feed operations.   2. Groove Width Accuracy Delve into the factors influencing
and strategies for achieving precision in groove width. 3. Horizontal Feed
Processing Installation and Cutting Guide Notes on Tool Path (Grooving + Lateral
Feed) Notes on Tool Path (Corner R Machining) Notes on Tool Path (Ring...

Read more

2024.02.01.


OPTIMIZE YOUR THREAD MACHINING WITH TUNGALOY´S SELECTOR

Tungaloy´s advanced selector empowers you to identify the ideal thread tool by
inputting both the thread specifications and details about the work material.
Navigate through the dropdown options to access comprehensive tool information
and recommended machining conditions tailored to the specific thread
specifications you’ve chosen.
https://tungaloy.com/product/turning/tungthread/calculator/

Read more

2024.01.15.


UNDERSTANDING CHAMFERING: A COMMON PROCESSING METHOD ACROSS INDUSTRIES

Chamfering refers to a processing method in which the edges of materials such as
metals and resins and corners of hole openings are cut diagonally. Specifically,
this involves removing sharp edges and burrs from the workpiece to form a flat,
chamfered slope. This slope is generally machined at a 45 degree angle, but the
angle may vary depending on the use and purpose. In fact, chamfering can often
be seen in daily life. For example, if you look at the four corners of a
smartphone, you will notice that the corners are diagonal, rounded, and
chamfered to prevent pain. Chamfering...

Read more

2023.12.25.


ENHANCING PRECISION IN AUTOMATIC LATHE PROCESSING: INTRODUCING SH7025
INNOVATIONS

Enhancing Precision in Automatic Lathe Processing: Introducing SH7025
Innovations Optimizing Precision and Efficiency: Overcoming Challenges in
Automatic Lathe Processing Automatic lathe processing presents daily challenges
in achieving precise part production. Among the top priorities for production
engineers and operators are ensuring seamless operation and maintaining
consistent part quality. However, the reality often diverges from these ideals,
posing a significant hurdle in consistently achieving high-quality production
efficiently. To address this challenge, three critical factors take precedence:
"establishing stable production," "ensuring consistent component quality," and
"maximizing machine utilization by minimizing tool change frequency." These
factors serve as cornerstones for optimizing both efficiency...

Read more

2023.10.10.


HEAD-EXCHANGEABLE REAMER REAMMEISTER IMPROVES PRODUCTIVITY FOR DEEP BORING
OPERATIONS ON LATHES

Manufacturing companies that use conventional ID boring and reaming tools on
lathes often face problems with vibration, chip jamming, and short tool life.
Tungaloy’s innovative head-exchangeable ReamMeister solves such issues and
drastically improves productivity.



Read more

2023.09.05.


MATRIX WEBSITE UPDATED!

We are pleased to announce the launch of the dedicated page for our Tool
Management System “MATRIX” on our website. https://tungaloy.com/matrix/ MATRIX
is a revolutionary solution designed to streamline tool management, digital
inventory control, usage analysis, automatic replenishment processes, etc. With
the introduction of this site, we aim to provide our global customers with
valuable insights into the benefits of MATRIX, showcasing how it can lead to
cost savings and operational improvements. Key highlights of the site include:
Typical cases: Find out the common problems a business owner, plant manager, and
machine operator face in tool management. Explore how MATRIX...

Read more

2023.06.22.


Y-AXIS TOOLING SOLUTIONS

Ever since the industrial revolution, the human race has constantly worked on
productivity improvements. And, creative engineering has made a lot of progress
in developing machinery with multiple axes. Y-axis tooling solutions is a sample
of this progress. From a 2 axes CNC lathe tool to a multi axes turn-mill or
mill-turn center, the development has continued to progress, from common X-axis
tooling solutions to the latest Y-axis tooling solutions. One operation at a
time to multi-tasking has become a state-of-the-art manufacturing process. Let’s
understand the various axes on a basic Turn-Mill center – X axis – This carries
the...

Read more





LATEST NEWS

View all news
2024.03.20.

YOUR GATEWAY TO TUNGALOY SUCCESS REPORTS!


2024.03.18.

A BREAKTHROUGH WITH TOOL SETUP OUTSIDE THE MACHINE FOR SWISS LATHE SIGNIFICANTLY
IMPROVES PRODUCTIVITY


2024.02.07.

PRECISION IN GROOVE MACHINING: INSIGHTS FOR OUTER DIAMETER GROOVING AND
HORIZONTAL FEED PROCESSING


2024.02.01.

OPTIMIZE YOUR THREAD MACHINING WITH TUNGALOY´S SELECTOR


2024.01.15.

UNDERSTANDING CHAMFERING: A COMMON PROCESSING METHOD ACROSS INDUSTRIES



PRESS RELEASES

View all press releases
2024.04.12.

TUNGALOY TO EXPAND VER SOLID COLLET LINE WITH TUNGMEISTER CONNECTION


2024.03.04.

PRE-THREAD DRILLING MADE EASY WITH DRILLMEISTER’S NEW MODULAR DRILLING HEADS
WITH CHAMFERING INSERTS


2024.03.04.

MINIFORCETURN’S NEW DXGQ/U INSERTS ARE OFFERED WITH CBN TIPS AND HP CHIPBREAKER


2024.02.26.

BOREMEISTER SIMPLIFIES I.D. PROFILING AND THREAD TURNING WITH NEW STYLES OF
MODULAR CUTTING HEADS


2024.02.01.

NS9530 AND AT9530 CERMET GRADE INSERTS WITH JP AND JS CHIPBREAKERS IMPROVE CHIP
CONTROL AND SURFACE QUALITY



FEATURED VIDEOS

View all videos
2023.06.20.

DRILLFORCE-MEISTER – SHORT VIDEOS


2022.07.05.

ADDY-AXISTURN – LEADING IN THE NEW DIRECTION FOR MULTITASKING MACHINES


2022.03.11.

DOFEED – NEW SMALL APPROACH ANGLE 03 SIZED INSERTS FOR HIGH FEED MILLING


2022.02.22.

TUNGCUT CBN – INNOVATIVE CBN INSERTS FOR ACCELERATED MACHINING OF HARD PART
TURNING


2022.02.15.

MINIFORCE-TURN CBN – DOUBLE-SIDED POSITIVE INSERT WITH CBN TIPS





TUNGALOY CORPORATION
11-1 Yoshima-Kogyodanchi, Iwaki,
Fukushima, 970-1144 Japan
Phone: +81-246-36-8501
Fax: +81-246-36-8542
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