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 3. ZERO ACCEPTANCE SAMPLING TO REDUCE INSPECTION COSTS


ZERO ACCEPTANCE SAMPLING TO REDUCE INSPECTION COSTS

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FACULTY: WILLIAM LEVINSON

Scheduled Date : March 1 2022

Scheduled Time : 1pm -  2:00pm ET



Description

Inspection is a necessary but non-value-adding activity whose purpose is to
protect the customer from poor quality. We should therefore do as little as
possible, upon condition that our inspection plan meet the customer’s
requirement. Inspection plans with acceptance numbers of zero (c=0) minimize the
sample size, albeit at the cost of a higher producer’s risk of rejecting lots at
the specified acceptable quality level (AQL). This presentation will show how to
define c=0 plans whose customer protection is equivalent to that of the
corresponding ANSI/ASQ Z1.4 (formerly MIL-STD 105) plan.

Areas Covered in the Session :

 * How to use ANSI/ASQ Z1.4, including definition of the sampling plan based on
   the inspection level, acceptable quality level (AQL), and lot size.
 * How to use the standard’s switching rules to move between normal, tightened,
   and reduced inspection where appropriate
 * Understand the benefits of double and multiple inspection plans in terms of
   their ability to accept good lots very quickly, and reject bad ones quickly,
   to reduce the average sample size.
 * Convert any ANSI/ASQ Z1.4 plan into a zero acceptance number (c=0) plan that
   provides equivalent or better protection against poor quality at the
   rejectable quality level (RQL). (ANSI/ASQ Z1.4 plans do not have formal RQLs,
   but we pretend that the nonconforming fraction for which the consumer’s risk
   of acceptance is 10% is the RQL). A c=0 plan has a smaller sample size than
   any single, double, multiple, or sequential sampling plan.
   * Nothing is free in industrial statistics, though, and the cost of less
     inspection is a higher producer’s risk of rejecting lots at the AQL. A c=0
     plan should therefore be used only when quality is far better than the
     specified AQL.
   * Generate an operating characteristic (OC) curve that compares the
     protection from the c=0 plan to that of the original ANSI/ASQ Z1.4 plan to
     gain the customer’s agreement for the use of a c=0 plan.
 * Attendees will also receive an Excel spreadsheet that shows the operating
   characteristic (OC) curve for a c=0 plan and compares it to the original
   ANSI/ASQ Z1.4 plan. Attendees can replace the example’s specification with
   their own. 

Who Should Attend:

 * Quality Managers
 * Quality Inspectors
 * Quality Technicians
 * Quality Engineers
 * Engineering Departments



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