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PROTECTING YOUR WORLD


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THINGS TO KNOW ABOUT
POLYUREA COATINGS


THINGS TO KNOW ABOUT POLYUREA COATINGS

CONTACT US


WHAT ARE POLYUREA COATINGS?



Polyurea coatings are rapidly becoming the go-to protective solution for a wide
range of industries and applications. These revolutionary coatings offer
incredible benefits and durability, protecting valuable assets from the harshest
elements and stains, ensuring they last longer and require minimal maintenance.
In this article, you’ll learn everything about polyurea and why ArmorThane’s
coatings are the perfect solution for safeguarding your investments.

Polyurea is an elastomer material procured from step-growth polymerization,
which involves combining synthetic resin and reactive isocyanate materials.
Thus, the result of an isocyanate part with a resin blend part through the
step-growth method of polymerization produces polyurea. Various formulations of
resins and isocyanates can produce the desired setting time, water resistance,
pigmentation, flame-hindering qualities, and other unique characteristics. 

A hybrid coating is a polyurea blended in polyurethane in calculated
proportions. The hybrid coating presents specific physical properties of pure
polyurea at a lower price than pure polyurea alone.

HOW DOES IT WORK?


ALIPHATIC VS AROMATIC POLYUREA



Aliphatic polyurea and aromatic polyurea are two types of polyurea coatings that
differ in their chemical makeup and properties. Aliphatic polyurea is made using
aliphatic isocyanates, while aromatic polyurea coat it is made with aromatic
isocyanates. One of the main differences between the two types of polyurea is
their UV stability. Aliphatic polyurea is highly resistant to UV radiation,
making it an ideal choice for outdoor applications, while aromatic polyurea is
more susceptible to fading and degradation when exposed to sunlight. In addition
to extra protection, aliphatic polyurea has superior color retention, maintains
its gloss and clarity over time, and is less likely to yellow compared to
aromatic polyurea.

Another difference between the two types of polyurea is their chemical
resistance. Aliphatic polyurea has excellent resistance to chemicals, such as
acids, solvents, and fuels, while aromatic polyurea is not as resistant to these
substances. 

In terms of physical properties, aliphatic polyurea is more flexible, smooth and
elastic, while aromatic polyurea is harder and more rigid. This makes aliphatic
polyurea a better choice for applications where flexibility is critical, such as
in roofing systems or flooring. 

 




TRANSFORM YOUR SURFACES
WITH ARMORTHANE POLYUREA



FAR ABOVE OTHER PROTECTIVE COATINGS


DURABLE AND RESISTANT

ArmorThane Polyurea offers superior protection for your surfaces. Our coating is
far more durable and resistant to wear and tear than other protective coatings.
Our advanced polyurea formula quickly dries and is applied in a single coat,
creating a durable bond that won’t chip or peel. ArmorThane is resistant to
extreme conditions such as harsh UV rays, extreme high temperatures in, and
corrosive chemicals.


FAST-DRYING FORMULA

ArmorThane Polyurea is a fast-drying formula that can be applied in a single
coat, creating a strong and durable bond that won’t chip or peel. Our advanced
formula dries quickly and provides superior protection for your surfaces. Our
coating resists extreme conditions such as harsh UV rays, extreme temperatures,
and corrosive chemicals.


SAFE AND NON-TOXIC

ArmorThane Polyurea is a safe and non-toxic protective coating free of any VOCs
or hazardous materials. Our coating is ideal for use in areas with dangerous
chemicals and fumes. Our formula is non-flammable and non-toxic, making it safe
for use in residential, industrial, and commercial settings.


WHAT ARE THE
UNIQUE TRAITS OF POLYUREA?



Polyurea is a versatile and durable material used in a variety of applications.
It is a synthetic polymer that is composed of two components, polyols and
isocyanates, which give it its strength and resilience. Polyurea is highly
resistant to abrasion, water, solvents, and impact, making it a great choice for
industrial and commercial applications. Polyurea has a number of unique
properties that make it an ideal choice for certain applications. It is
extremely flexible and extremely resistant to abrasion and corrosion. It is also
highly resistant to UV radiation, making it perfect for outdoor applications.
Polyurea is also non-toxic and environmentally friendly, making it safe for use
in a variety of settings.



BENEFITS OF POLYUREA



Polyurea offers a variety of benefits due to its unique traits. It is incredibly
durable and can withstand extreme and low temperatures well. Additionally, it is
highly resistant to wear, water, and abrasion, making it a great choice for
high-traffic and exposed areas. It is also non-toxic, easy to apply, and
fast-curing, making it an ideal option for industrial and commercial
applications.

KEY BENEFITS OF POLYUREA COATINGS INCLUDE:

 * Quick setting time
 * Excellent abrasion and scratch resistance
 * Very durable resistance to weather and environmental conditions
 * Very beneficial elongation properties
 * Can be applied in extreme temperature conditions

 * Coating thickness can be finely regulated
 * Very effective bonding on correctly prepared surfaces of wood, cement,
   concrete and metals
 * Superior chemical resistance
 * Feasibility of low viscosity
 * Can be formulated for a very high tensile strength

FREQUENTLY ASKED QUESTIONS


Why is polyurea better than epoxy?

Polyurea is a more advanced technology than epoxy and has become increasingly
popular in recent years due to its superior performance. Polyurea is less toxic
than epoxy, which makes it an appealing choice for environments where humans
inhabit space, such as industrial facilities, healthcare settings, food
processing and packaging plants, and swimming pools. Its strength also means it
can replace multiple layers of conventional coatings requiring fewer labor
hours, saving time and money during installation processes.
Polyurea’s flexibility also allows it to move with the substrate changes in
humidity levels making it ideal for larger structures such as ships or bridges
which expand due to temperature fluctuations throughout the day. This ability
allows polyurea systems to remain largely unaffected by expansion and
contraction of steel frames upon heating or cooling while maintaining long-term
adhesion even after mechanical abuse during construction activities.
In terms of chemical resistance, polyurea outperforms epoxy with excellent
protection against corrosive chemicals including hydrocarbons commonly found in
manufacturing processes making it suitable for refineries tanks, metal plating
lines etc… Additionally, UV stability puts polyureas at an advantage compared
with epoxies because they are less prone to degrade when exposed directly under
sunlight over time allowing them to keep their color longer while not losing
performance quality once applied on a surface.

How long do polyurea coatings last?

In industrial settings where excessive abrasion may occur but no chemical wear
is expected (e.g., warehouse floors), a well-applied and properly maintained
polyurea coating can last around 20 – 25 years, depending on foot traffic and
other environmental conditions. It’s important to note that proper maintenance
is key in ensuring the longevity of any protective coating; regular inspections
should be made for signs of damage or deterioration, while proper cleaning
techniques should be followed during routine maintenance activities for optimum
results.

Does polyurea crack?

Under certain conditions, yes, polyurea can potentially crack. This is because
polyurea is a thermoplastic material like many other protective coatings and
liners. It can become brittle and eventually crack when exposed to a sudden or
excessive temperature change of more than 40°F (22°C).

This cracking usually occurs in two ways – crazing or micro-fracturing. Crazing
refers to the formation of small cracks in the surface of the coating due to
shrinkage after application. Micro-fracturing involves deeper cracks caused by
increased coating stress due to the expansion or contraction of substrate
materials beneath it.

The best way to prevent polyurea coatings cracking is to prepare carefully
before application and properly cure afterward. For example, make sure that all
surfaces are clear from dirt, dust, grease, oil stains, etc., before applying
the coating, as these can cause adhesion failure, which could lead to cracking
down the line. Also, be aware that some substrates are prone to absorption when
wetted: if dampness has occurred from snow melt or rainfall, for example, then
additional time should be taken for adequate drying before application so as not
to risk shrinkage during cure time later on, which could again result in craze
cracking over time. Finally, ensure that you follow your manufacturer’s
instructions and adhere strictly to their recommended drying times for optimal
performance; any deviations here will also strain your polyurea.

Can polyurea be applied to different surfaces?

Yes, polyurea can be applied to a wide range of surfaces, including concrete,
metals, wood, fiberglass, and more. Its versatility lies in its ability to
conform to any shape or texture and adhere well to different substrates. Proper
surface preparation is crucial to ensure optimal adhesion and longevity of the
polyurea coating.

APPLICATIONS OF POLYUREA



Polyurea can be used in various applications, including as a protective coating
waterproof barrier for concrete and steel structures, insulator, and adhesive.
It is also used to line water tanks, as a moisture barrier, and as a sealant.
Polyurea’s versatility and durability can be an effective solution for any
application.

MAKE THE RIGHT CHOICE:
POLYUREA VS. EPOXY




DISCOVER THE BENEFITS OF POLYUREA COMPARED TO EPOXY


BENEFITS OF POLYUREA

Polyurea is a highly versatile and durable material that protects from elements
like water, salt, and chemicals. It has superior adhesion, flexibility, and
strength to epoxy, making it the perfect choice for various applications.
Polyurea also has excellent thermal properties, making it an ideal option in
applications that require insulation.


CHOOSE YOUR MATERIAL

When making a decision between Polyurea and Epoxy, it’s important to consider
the specific needs of your application. Both materials offer their own unique
benefits and drawbacks, so selecting the right material is key. Consider the
environment, application, and desired properties when making your decision.

WHAT ARE SOME NOTABLE
POLYUREA APPLICATIONS?



There are numerous applications that benefit from polyurea coatings, including
the following:

POLYUREA IN THE AUTOMOTIVE INDUSTRY



The auto industry has used polyurea coatings for more than thirty years. The
coating is popular because of its impact resistance and other mechanical
properties.

Polyurea provides abrasion protection in mining and construction equipment and
for lining dumps that are used for abrasive materials such as coal and metallic
ores. It protects conveyors and waves of conveyor systems that transport
abrasive coal, stones, and metallic ores.

POLYUREA IN THE DEFENSE AND SECURITY SECTORS



Due to their proven impact resistance, ability to absorb explosive energy,
durability, and quick setting features, polyurea coatings and linings easily
find use in numerous applications in the defense and security sectors. 

Polyurea’s application in the ballistic missile system is well documented. As a
military equipment coating, polyurea can adjust and expand with variations in
ambient temperature and form a moisture-tight seal. Coatings will be free of
marks, dents and abrasion destruction, all while ensuring an attractive glossy
appearance. A polyurea spray coating on truck bed liners can decrease vibration
and improve safety. Coating military buildings with a polyurea coating can
minimize damage due to bomb blasts.



POLYUREA SAFETY: PROPER PROTOCOLS



Protecting yourself from injury is one of the most vital things to consider when
installing polyurea coatings. You may think spraying a chemical compound onto a
surface is safe, which is the wrong approach. Any time you use such chemicals,
there is a potential risk to your safety. Especially if you’ve never used these
products.

According to the CDC “Isocyanates are powerful irritants to the mucous membranes
of the eyes and gastrointestinal and respiratory tracts. Direct skin contact can
also cause marked inflammation.”

It’s important to protect anyone who is working with these chemicals.
Recommended personal protective equipment includes:

 * Safety glasses
 * MDI-resistant clothing, & gloves
 * Specialized safety boots

PROFESSIONAL POLYUREA
APPLICATION TRAINING




BECOME A CERTIFIED POLYUREA APPLICATOR


LEARN FROM THE EXPERTS

Our professional Polyurea Application Training will give you the knowledge and
skills to become a certified Polyurea Applicator. Our experienced instructors
will guide you through the entire process, from safety protocols to application
techniques. With our comprehensive training program, you can confidently become
a certified Polyurea Applicator and start taking on your own jobs.


GAIN EXPERIENCE AND KNOWLEDGE

Our Polyurea Application Training will provide you with the experience and
knowledge you need to become a certified Polyurea Applicator. You’ll learn about
safety protocols, application techniques, and maintenance of Polyurea materials.
Our instructors will also help you prepare for the certification exam, giving
you the confidence you need to pass.


PROFESSIONAL CERTIFICATION

You’ll be awarded a professional certification upon completing our Polyurea
Application Training. This certification will demonstrate your expertise in
Polyurea application and help you get better job and gain more employment
opportunities. With our program, you’ll be able to apply for jobs with top
companies and begin your career as a certified Polyurea Applicator.


BE YOUR OWN BOSS START A COATINGS BUSINESS

A small investment for coating equipment and products will get you started in a
new polyurea, polyurethane, and spray foam business or increase the revenue of
an existing company. With no franchise fees or royalties, starting a business or
other ArmorThane dealer business is a relatively low cost venture.

BECOME AN APPLICATOR


NO FRANCHISE FEES

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We provide personal training to get your system up and going.


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Tel: 780.444.6200



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