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 * Vortex Machine
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Industry
& Mining
Environment
& Recycling


BRAVECO PRESENTS THE UNIVERSAL VORTEX MACHINE

The Universal Vortex Machine is the first ‘aero acoustic’ milling device. It
creates extreme vortices, without any mechanical force, for use in advanced
grinding and drying equipment;
Air Pressure - 150,000psi
Air Speed - 1000kph
The vortex smashes particles and rips off the moisture to produce a fine dry
powder.

The unique vortex process controls vortices and generates;

 * Thermal Shock
 * Supersonic Resonance
 * Vacuum Forming Vortices
 * Harmonics and Sub-harmonics
 * Standing Wave Shock
 * Cavitation
 * Cyclonic Air Stream
 * Converts the potential energy of materials
 * in the air stream to kinetic energy


Major Advantages of Vortex Technology

The Universal Vortex Machine is suitable for use in every major industry. No
other machine or process will effectively mill and dry to a fine powder as
efficiently as a vortex.

Advantages include:
 * Energy efficient.
 * Modularized for very large projects.
 * Low maintenance, very mobile.
 * High volume; 20tph.
 * Fast installation.
 * Clean no contact process.
 * One moving Part
 * Massive pathogen reduction



The ultimate advantage of a vortex is its rapid deployment, mobility and
suitability to so many applications.

Materials Developing

Specific test data is complete for minerals, grain, and recyclable products.
Since 2003 vortex trials have been completed on a wide range of materials


 * Coal Ash
 * Cement
 * Iron Ore
 * Limestone
 * Coal
 * Bauxite
 * Gold Quartz
 * Wheat, Barley, Oates, Corn
 * Rubber
 * Zircon
 * llmenite
 * Zinc
 * Foundry Slag
 * Nickel Laterite
 * Spodumene
 * Kaolin Clay
 * Glass
 * Gypsum
 * Coal Fines





INDUSTRY & MINING APPLICATIONS

Ore Milling - Significant savings across the Mining industry
A ‘game changer’ for the mining industry that goes straight to the bottom line
with savings in maintenance, manpower, service-time and overheads.
 * Iron Ore
 * Limestone
 * Gold Quartz
 * Coal
 * Bauxite
 * Zinc
 * Nickel Laterite
 * Spodumene
 * Gypsum



Coal Ash Processing - Removal and Re-use;
 * Fly Ash is used in cement products, and has a high value additive.
 * The vortex dries coal ash and mills coal ash in one action.
 * The vortex instantly processes coal ash to a fine powder.
 * Downstream uses are available to safely and completely resolve the coal ash
   environmental issue.




Vortex processing successfully prepares the coal ash for a range of cement based
products and applications..

Coal Processing

Refines Coal to a Dry Powder
for use in all pulverised fuel boilers

Coal Processing Analysis of high moisture Lignite

HRL Technology Pty Ltd Coal and Minerals Analysis
HRL Project Code : 67120007
Client Name : Universal Vortex Industries Pty Ltd




Sample
NumberSample Description / DesignationMoisture %arProximate Analysis %dbUltimate
Analysis %dbCalorific Value MJ/kgAsh YieldVolatile MatterFixed CarbonCHNSGross
DryNet WetHRL N0#
CMM/12/ A001-02Raw Coal:
3200rpm 24.11.1264.62.050.547.565.44.50.550.2525.477.2HRL N0#
CMM/12/ A001-01Processed Coal:
2 Pass Prod. Yallorn IER16.07.548.8343.762.74.20.440.2824.0519.1UV N0#
CR/12/0042-01Processed Coal: 
Prod. Loy Yang 110.80.64437.2695.10.600.3826.322.8

Vortex coal processing breaks the coal cell open removing surface and inherent
moisture suitable for;

 * immediate use in coal power boilers
 * as a filter product, pelletized as a fertilizer
 * a feedstock for pyrolysis and coal chemical processes



Rubber - Hundreds of millions of tyres to be recycled every year

Rubber is one of the most abundant waste materials for recycling. Initial
processing has shown that the Universal Vortex can reduce rubber crumb to below
200 micron making it suitable for applications including;

 * Heat and power generation
 * Remolding


Universal Vortex Major Component

Industry Focus




Energy represents 20% to 40% of the total cost of cement production.
World Energy Markets dictate that major industries urgently require the
increased efficiencies that a Universal Vortex provides.




ENVIRONMENT & RECYCLING

A Strategic Environmental Technology
The Universal Vortex is the first change to processing technology in decades.
The vortex provides a total solution for a range of environmental dilemmas. It
is also strategically placed to capture new markets in many industries with its
capacity to value add to existing projects.

Recycling and Environmental

 * Coal Ash
 * Recycled cement, plasterboard and bricks, glass and ceramics
 * Drying sewage sludge
 * Mining
 * Process pond remediation


Waste Management
A major problem requires an immediate solution

Vortex drying will remove the difficulties associated with of millions of tonnes
of feedlot waste.



Feedlot waste and sewage can be dried to a powder or pelletized for use as a
clean high value added;

 * Fertilizer.
 * Fuel.

Coal Ash Remediation

Coal Ash Dumps are an environmental and legal time bomb.
The implications are getting worse by the day.

Coal ash is the second largest stream of industrial waste in the US at
approximately 130 million tons annually…

 * A toxic chemical soup
 * Heavy metals in water and dust
 * Over 9000 sites worldwide currently have no viable hope of ever being
   remediated.

US Coal Ash Dams

 * 208 Contaminations and spills. 331 Significant Hazard Coal Ash Ponds (USEPA).
 * Hazard ratings refer to the potential for loss of life or damage from dam
   failure.


Universal Vortex removes and reuses all of the coal ash a total solution
Vortex Glass Recycling
Massive acoustic pressure in a Universal Vortex shatters hard, crystalline
materials like glass.
 * Bottles and Containers
 * Toughened Plate Glass
 * Laminated auto glass

 * Catalytic Converters
 * Ceramics
 * CRT TV tubes



Each Universal Vortex produces 20 tonne per hour, of ultra-fine glass powder.

 * Providing a strong commercial incentive for glass recovery
 * Creating a base for value-added ultrafine glass products
 * Provides a cost effective waste mitigation and landfill solution

+61 (0)407 098 168info@braveco.com.au

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