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To promote food safety and sanitary compliance, processors are increasingly
seeking the ability to Clean-in-Place (CIP), an automated method of cleaning the
interior surfaces of tubular drag conveyors without disassembly. Now, with the
advent of mobile tools like an innovative “smart cart” that quick- connects to
any tubular conveyor and enables simple, customizable “single button cleaning
recipes,” CIP is becoming easier, faster, less labor- intensive, more
repeatable, and almost fully automated. Tubular drag conveyor systems gently
move product through a sealed, enclosed tube using a drag cable and circular
discs pulled through on a loop, so are ideal for delicate items. In a wet CIP
process, the system is flooded with water, flushed, rinsed, cleansed, and
thoroughly sanitized. The process thoroughly flushes out any potential allergens
like nuts or gluten from conveying equipment and can be used with a variety of
food types such as nuts, grains, cereals, powdered soups, and frozen fruits and
vegetables. Although the CIP process is very effective, streamlining its
automation and simplifying the process for all of a facility’s tubular drag
conveyors has been a priority for leading innovators in the industry. “The
standard system required port hookups to water lines and installing piping. The
processor also had to make decisions such as which water temperatures to
utilize, or whether to use a cleaning solvent - and the correct amount to add
manually,” says John Adair, Engineering and Quality Director for Cablevey
Conveyors, an Oskaloosa, Iowa- based conveyor manufacturer that has designed,
engineered, and serviced enclosed cable and disc tube conveyors for 50 years,
and is in more than 65 countries. To simplify the wet cleaning process, Adair
and his engineering team at Cablevey have developed a small, mobile “smart cart”
with integrated water line hookups that a single technician can easily take to
any tubular drag conveyor in a facility. The cart is specifically designed to be
a fraction of the size of similar carts on the market to facilitate mobility.
When the cart is in position and connected to water lines, the CIP process is
automated and controlled by a programmable logic controller (PLC) that reduces
the need for manual labor and virtually eliminates the risk of improper
cleaning. “Once it is set up, all you do is press a button and it will bring in
the required amount of water at the correct temperature with the necessary
amount of solvent for cleaning,” says Adair. The smart cart is designed to store
and utilize pre-programmed CIP recipes to flush various residual materials from
the tubular drag cable conveyors in a facility before new production runs. The
cleaning Mobile “Smart Cart” Automates Food Conveyor CIP For an automated, wet
Clean-in-Place process, a technician can push a cart with pre-programmed recipes
and integrated water line hookups to tubular drag conveyors, facilitating quick
sanitary compliance and production changeover For an automated, wet
Clean-in-Place process, a technician can push a cart with pre-programmed recipes
and integrated water line hookups to tubular drag conveyors, facilitating quick
sanitary compliance and production changeover. Once it is set up, all you do is
press a button and it will bring in the required amount of water at the correct
temperature with the necessary amount of solvent for cleaning. 4 FDPP -
www.fdpp.co.uk
recipes enable even those with very little training to use the cart. This is
helpful in today’s tight labor market and allows the technician to move on to
other tasks once the cleaning process begins. The use of easily executable
recipes ensures a superior, repeatable clean that essentially “error proofs” the
process. This is particularly important when the technician may be new or less
familiar with the production equipment. “Depending on the product being
conveyed, sometimes all you need is a wet rinse, or sometimes you need a
specific cleaning solvent. All that information is saved, so after the first
cleaning, it can be automatically repeated. Just push a button to start the
appropriate recipe, whether you have one conveyor running multiple products, or
dozens of conveyors running various products,” says Adair. To facilitate food
safety compliance, the smart cart also documents all critical CIP information
such as water volume and temperature, chemicals used, and cleaning time by date
in an easily retrievable data log. Since decreasing production downtime between
conveyor cleanings is a priority for food processors, Cablevey provides new
capabilities with the cart that expedites the CIP process. Currently, the CIP
process floods the tubular conveyor system but is not designed to specifically
clean the discs. “Operators would manually clean each disc and advance the
system [disc by disc] when the discs had to be cleaned of particularly viscous
substances,” says Adair. Now, as an option on the cart, a disc washer can be
integrated with the conveyor turnaround to spray a pressurized cleansing
solution on the discs. This helps to remove stickier substances like chocolate
that could remain after routine CIP cleaning. “The disc washer sprays high-
pressure water directly on the discs, so it acts like an automatic car wash. At
the push of a button, the discs and cable are run through and spray cleaned,
which reduces CIP time and eliminates the need to manually clean the discs,”
says Adair. To further reduce downtime, Cablevey also offers a new sanitary
blower option. “After the wet CIP process, a sanitary blower attachment on the
smart cart can dry the discs and other parts of the system 75% faster than
typical air drying,” says Adair. He points out that the faster the conveyor is
cleaned and dried after a product change, the sooner it can be put back into
service, which improves profitability. While the food processing industry is
aware that automated CIP can improve conveyor system production uptime, barriers
to implementation have slowed adoption. Utilizing a mobile smart cart with
integrated water hookups will help processors to easily implement CIP in tubular
drag conveyors throughout their facilities: expediting conveyor cleaning,
production changeover, and sanitary compliance. For more info, call +1 (641)
673- 8451; in U.S. call toll free: +1 (800) 247-3344; fax: +1 (641) 673-7419;
email: info@automatedhandling.com; or visit www.cablevey.com. Once it is set up,
all you do is press a button and it will bring in the required amount of water
at the correct temperature with the necessary amount of solvent for cleaning The
use of easily executable recipes ensures a superior, repeatable clean that
essentially “error proofs” the process. The cart is specifically designed to be
a fraction of the size of similar carts on the market to facilitate mobility.
FDPP - www.fdpp.co.uk 5
Issue 51 2024 FOOD & DRINK PROCESSING & PACKAGING How robots are set to shape
the future of food manufacturing NOMOQ revolutionises the beverage can industry
Contact us +44 (0) 151 350 6666 ukenquiries@sgs.com www.sgs.com/foodsafety
www.sgs.com/linkedinfood O ur UK based Product Advisory team and in-house IT
developers offer end-to-end food and consumer product brand and reputation
protection. Our services are scalable and flexible to meet your needs and
budget. For an exclusive 15%* off your first invoice with SGS United Kingdom Ltd
please quote FDPPSGS15 . Regulatory Support Knowledge Inspired, Quality Driven.
*Minimum invoice value applies, applicable to Advisory and Regulatory Services
only, must be redeemed by December 31, 2024. All services are rendered in
accordance with the Conditions of Service available at http://www.sgs.com/Terms-
and-Conditions.aspx Our services include: Product label review Pack copy
generation Specification writing and review Product legislation consultancy
Crisis management support Bespoke Product Lifecycle Management system Project
management Horizon scanning © SGS Société Générale de Surveillance SA. (2023)
Contents Features CABLEVEY < 4 CARRIER < 6 FANUC < 48 LEUZE < 56 INTRALOGISTEX
2024 < 62 IFE MANUFACTURING < 68 NOMOQ < 72 ORBIS EUROPE < 78 SOUTHGATE < 82
Editor Amanda Buckingham editor@fdpp.co.uk Digital Sales Manager Jessica Benne
T: 01227 392571 Business Manager Josh Holmes josh@mhmagazine.co.uk Sales Manager
Jamie Bullock jamie@fdpp.co.uk Tel: 01227 392571 M H Media Global Ltd. 18/20
Newington Road, Ramsgate Kent, CT12 6EE Tel 01304 806039 www.fdpp.co.uk Every
effort is made to ensure the accuracy and reliability of material published in
Food & Drink Process & Packaging however, the publishers accept no
responsibility for the claims or opinions made by the contributors,
manufacturers or advertisers. No part of the publication may be reproduced or
transmitted in any form or by any means, mechanical, electronic (including
printing), recording or stored in any information retrieval system without the
prior written consent of the publisher. All web addresses are interactive,
simply click the web address of your choice to view the company website. There
is also a useful tool bar where you can search for a specific product. Please
mention FDPP when responding to items in this issue. Publishing Director Marn
Holmes marn@fdpp.co.uk Studio Designer Richard Bland richard@mhmagazine.co.uk
The Team FDPP - www.fdpp.co.uk 3
To promote food safety and sanitary compliance, processors are increasingly
seeking the ability to Clean-in-Place (CIP), an automated method of cleaning the
interior surfaces of tubular drag conveyors without disassembly. Now, with the
advent of mobile tools like an innovative “smart cart” that quick- connects to
any tubular conveyor and enables simple, customizable “single button cleaning
recipes,” CIP is becoming easier, faster, less labor- intensive, more
repeatable, and almost fully automated. Tubular drag conveyor systems gently
move product through a sealed, enclosed tube using a drag cable and circular
discs pulled through on a loop, so are ideal for delicate items. In a wet CIP
process, the system is flooded with water, flushed, rinsed, cleansed, and
thoroughly sanitized. The process thoroughly flushes out any potential allergens
like nuts or gluten from conveying equipment and can be used with a variety of
food types such as nuts, grains, cereals, powdered soups, and frozen fruits and
vegetables. Although the CIP process is very effective, streamlining its
automation and simplifying the process for all of a facility’s tubular drag
conveyors has been a priority for leading innovators in the industry. “The
standard system required port hookups to water lines and installing piping. The
processor also had to make decisions such as which water temperatures to
utilize, or whether to use a cleaning solvent - and the correct amount to add
manually,” says John Adair, Engineering and Quality Director for Cablevey
Conveyors, an Oskaloosa, Iowa- based conveyor manufacturer that has designed,
engineered, and serviced enclosed cable and disc tube conveyors for 50 years,
and is in more than 65 countries. To simplify the wet cleaning process, Adair
and his engineering team at Cablevey have developed a small, mobile “smart cart”
with integrated water line hookups that a single technician can easily take to
any tubular drag conveyor in a facility. The cart is specifically designed to be
a fraction of the size of similar carts on the market to facilitate mobility.
When the cart is in position and connected to water lines, the CIP process is
automated and controlled by a programmable logic controller (PLC) that reduces
the need for manual labor and virtually eliminates the risk of improper
cleaning. “Once it is set up, all you do is press a button and it will bring in
the required amount of water at the correct temperature with the necessary
amount of solvent for cleaning,” says Adair. The smart cart is designed to store
and utilize pre-programmed CIP recipes to flush various residual materials from
the tubular drag cable conveyors in a facility before new production runs. The
cleaning Mobile “Smart Cart” Automates Food Conveyor CIP For an automated, wet
Clean-in-Place process, a technician can push a cart with pre-programmed recipes
and integrated water line hookups to tubular drag conveyors, facilitating quick
sanitary compliance and production changeover For an automated, wet
Clean-in-Place process, a technician can push a cart with pre-programmed recipes
and integrated water line hookups to tubular drag conveyors, facilitating quick
sanitary compliance and production changeover. Once it is set up, all you do is
press a button and it will bring in the required amount of water at the correct
temperature with the necessary amount of solvent for cleaning. 4 FDPP -
www.fdpp.co.uk
recipes enable even those with very little training to use the cart. This is
helpful in today’s tight labor market and allows the technician to move on to
other tasks once the cleaning process begins. The use of easily executable
recipes ensures a superior, repeatable clean that essentially “error proofs” the
process. This is particularly important when the technician may be new or less
familiar with the production equipment. “Depending on the product being
conveyed, sometimes all you need is a wet rinse, or sometimes you need a
specific cleaning solvent. All that information is saved, so after the first
cleaning, it can be automatically repeated. Just push a button to start the
appropriate recipe, whether you have one conveyor running multiple products, or
dozens of conveyors running various products,” says Adair. To facilitate food
safety compliance, the smart cart also documents all critical CIP information
such as water volume and temperature, chemicals used, and cleaning time by date
in an easily retrievable data log. Since decreasing production downtime between
conveyor cleanings is a priority for food processors, Cablevey provides new
capabilities with the cart that expedites the CIP process. Currently, the CIP
process floods the tubular conveyor system but is not designed to specifically
clean the discs. “Operators would manually clean each disc and advance the
system [disc by disc] when the discs had to be cleaned of particularly viscous
substances,” says Adair. Now, as an option on the cart, a disc washer can be
integrated with the conveyor turnaround to spray a pressurized cleansing
solution on the discs. This helps to remove stickier substances like chocolate
that could remain after routine CIP cleaning. “The disc washer sprays high-
pressure water directly on the discs, so it acts like an automatic car wash. At
the push of a button, the discs and cable are run through and spray cleaned,
which reduces CIP time and eliminates the need to manually clean the discs,”
says Adair. To further reduce downtime, Cablevey also offers a new sanitary
blower option. “After the wet CIP process, a sanitary blower attachment on the
smart cart can dry the discs and other parts of the system 75% faster than
typical air drying,” says Adair. He points out that the faster the conveyor is
cleaned and dried after a product change, the sooner it can be put back into
service, which improves profitability. While the food processing industry is
aware that automated CIP can improve conveyor system production uptime, barriers
to implementation have slowed adoption. Utilizing a mobile smart cart with
integrated water hookups will help processors to easily implement CIP in tubular
drag conveyors throughout their facilities: expediting conveyor cleaning,
production changeover, and sanitary compliance. For more info, call +1 (641)
673- 8451; in U.S. call toll free: +1 (800) 247-3344; fax: +1 (641) 673-7419;
email: info@automatedhandling.com; or visit www.cablevey.com. Once it is set up,
all you do is press a button and it will bring in the required amount of water
at the correct temperature with the necessary amount of solvent for cleaning The
use of easily executable recipes ensures a superior, repeatable clean that
essentially “error proofs” the process. The cart is specifically designed to be
a fraction of the size of similar carts on the market to facilitate mobility.
FDPP - www.fdpp.co.uk 5
Issue 51 2024 FOOD & DRINK PROCESSING & PACKAGING How robots are set to shape
the future of food manufacturing NOMOQ revolutionises the beverage can industry
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