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Powered by Cookiebot * Consent * Details * [#IABV2SETTINGS#] * About THIS WEBSITE USES COOKIES We use cookies to personalise content and ads, to provide social media features and to analyse our traffic. We also share information about your use of our site with our social media, advertising and analytics partners who may combine it with other information that you’ve provided to them or that they’ve collected from your use of their services. Consent Selection Necessary Preferences Statistics Marketing Show details * Necessary 4 Necessary cookies help make a website usable by enabling basic functions like page navigation and access to secure areas of the website. The website cannot function properly without these cookies. * Joomag 4 Learn more about this provider __csrf_token [x2]Ensures visitor browsing-security by preventing cross-site request forgery. This cookie is essential for the security of the website and visitor. 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For all other types of cookies we need your permission. This site uses different types of cookies. Some cookies are placed by third party services that appear on our pages. You can at any time change or withdraw your consent from the Cookie Declaration on our website. Learn more about who we are, how you can contact us and how we process personal data in our Privacy Policy. Please state your consent ID and date when you contact us regarding your consent. Do not sell or share my personal information Use necessary cookies only Allow selection Customize Allow all cookies Powered by Cookiebot by Usercentrics Home Contents Text-only Search Fullscreen Share Publications Panel Subscribe Zoom QR Code Go to the Previous Page Go to the Next Page Go to the First Page Go to the Last Page / 86 Make Content Smaller Make Content Larger To promote food safety and sanitary compliance, processors are increasingly seeking the ability to Clean-in-Place (CIP), an automated method of cleaning the interior surfaces of tubular drag conveyors without disassembly. Now, with the advent of mobile tools like an innovative “smart cart” that quick- connects to any tubular conveyor and enables simple, customizable “single button cleaning recipes,” CIP is becoming easier, faster, less labor- intensive, more repeatable, and almost fully automated. Tubular drag conveyor systems gently move product through a sealed, enclosed tube using a drag cable and circular discs pulled through on a loop, so are ideal for delicate items. In a wet CIP process, the system is flooded with water, flushed, rinsed, cleansed, and thoroughly sanitized. The process thoroughly flushes out any potential allergens like nuts or gluten from conveying equipment and can be used with a variety of food types such as nuts, grains, cereals, powdered soups, and frozen fruits and vegetables. Although the CIP process is very effective, streamlining its automation and simplifying the process for all of a facility’s tubular drag conveyors has been a priority for leading innovators in the industry. “The standard system required port hookups to water lines and installing piping. The processor also had to make decisions such as which water temperatures to utilize, or whether to use a cleaning solvent - and the correct amount to add manually,” says John Adair, Engineering and Quality Director for Cablevey Conveyors, an Oskaloosa, Iowa- based conveyor manufacturer that has designed, engineered, and serviced enclosed cable and disc tube conveyors for 50 years, and is in more than 65 countries. To simplify the wet cleaning process, Adair and his engineering team at Cablevey have developed a small, mobile “smart cart” with integrated water line hookups that a single technician can easily take to any tubular drag conveyor in a facility. The cart is specifically designed to be a fraction of the size of similar carts on the market to facilitate mobility. When the cart is in position and connected to water lines, the CIP process is automated and controlled by a programmable logic controller (PLC) that reduces the need for manual labor and virtually eliminates the risk of improper cleaning. “Once it is set up, all you do is press a button and it will bring in the required amount of water at the correct temperature with the necessary amount of solvent for cleaning,” says Adair. The smart cart is designed to store and utilize pre-programmed CIP recipes to flush various residual materials from the tubular drag cable conveyors in a facility before new production runs. The cleaning Mobile “Smart Cart” Automates Food Conveyor CIP For an automated, wet Clean-in-Place process, a technician can push a cart with pre-programmed recipes and integrated water line hookups to tubular drag conveyors, facilitating quick sanitary compliance and production changeover For an automated, wet Clean-in-Place process, a technician can push a cart with pre-programmed recipes and integrated water line hookups to tubular drag conveyors, facilitating quick sanitary compliance and production changeover. Once it is set up, all you do is press a button and it will bring in the required amount of water at the correct temperature with the necessary amount of solvent for cleaning. 4 FDPP - www.fdpp.co.uk recipes enable even those with very little training to use the cart. This is helpful in today’s tight labor market and allows the technician to move on to other tasks once the cleaning process begins. The use of easily executable recipes ensures a superior, repeatable clean that essentially “error proofs” the process. This is particularly important when the technician may be new or less familiar with the production equipment. “Depending on the product being conveyed, sometimes all you need is a wet rinse, or sometimes you need a specific cleaning solvent. All that information is saved, so after the first cleaning, it can be automatically repeated. Just push a button to start the appropriate recipe, whether you have one conveyor running multiple products, or dozens of conveyors running various products,” says Adair. To facilitate food safety compliance, the smart cart also documents all critical CIP information such as water volume and temperature, chemicals used, and cleaning time by date in an easily retrievable data log. Since decreasing production downtime between conveyor cleanings is a priority for food processors, Cablevey provides new capabilities with the cart that expedites the CIP process. Currently, the CIP process floods the tubular conveyor system but is not designed to specifically clean the discs. “Operators would manually clean each disc and advance the system [disc by disc] when the discs had to be cleaned of particularly viscous substances,” says Adair. Now, as an option on the cart, a disc washer can be integrated with the conveyor turnaround to spray a pressurized cleansing solution on the discs. This helps to remove stickier substances like chocolate that could remain after routine CIP cleaning. “The disc washer sprays high- pressure water directly on the discs, so it acts like an automatic car wash. At the push of a button, the discs and cable are run through and spray cleaned, which reduces CIP time and eliminates the need to manually clean the discs,” says Adair. To further reduce downtime, Cablevey also offers a new sanitary blower option. “After the wet CIP process, a sanitary blower attachment on the smart cart can dry the discs and other parts of the system 75% faster than typical air drying,” says Adair. He points out that the faster the conveyor is cleaned and dried after a product change, the sooner it can be put back into service, which improves profitability. While the food processing industry is aware that automated CIP can improve conveyor system production uptime, barriers to implementation have slowed adoption. Utilizing a mobile smart cart with integrated water hookups will help processors to easily implement CIP in tubular drag conveyors throughout their facilities: expediting conveyor cleaning, production changeover, and sanitary compliance. For more info, call +1 (641) 673- 8451; in U.S. call toll free: +1 (800) 247-3344; fax: +1 (641) 673-7419; email: info@automatedhandling.com; or visit www.cablevey.com. Once it is set up, all you do is press a button and it will bring in the required amount of water at the correct temperature with the necessary amount of solvent for cleaning The use of easily executable recipes ensures a superior, repeatable clean that essentially “error proofs” the process. The cart is specifically designed to be a fraction of the size of similar carts on the market to facilitate mobility. FDPP - www.fdpp.co.uk 5 Issue 51 2024 FOOD & DRINK PROCESSING & PACKAGING How robots are set to shape the future of food manufacturing NOMOQ revolutionises the beverage can industry Contact us +44 (0) 151 350 6666 ukenquiries@sgs.com www.sgs.com/foodsafety www.sgs.com/linkedinfood O ur UK based Product Advisory team and in-house IT developers offer end-to-end food and consumer product brand and reputation protection. Our services are scalable and flexible to meet your needs and budget. For an exclusive 15%* off your first invoice with SGS United Kingdom Ltd please quote FDPPSGS15 . Regulatory Support Knowledge Inspired, Quality Driven. *Minimum invoice value applies, applicable to Advisory and Regulatory Services only, must be redeemed by December 31, 2024. All services are rendered in accordance with the Conditions of Service available at http://www.sgs.com/Terms- and-Conditions.aspx Our services include: Product label review Pack copy generation Specification writing and review Product legislation consultancy Crisis management support Bespoke Product Lifecycle Management system Project management Horizon scanning © SGS Société Générale de Surveillance SA. (2023) Contents Features CABLEVEY < 4 CARRIER < 6 FANUC < 48 LEUZE < 56 INTRALOGISTEX 2024 < 62 IFE MANUFACTURING < 68 NOMOQ < 72 ORBIS EUROPE < 78 SOUTHGATE < 82 Editor Amanda Buckingham editor@fdpp.co.uk Digital Sales Manager Jessica Benne T: 01227 392571 Business Manager Josh Holmes josh@mhmagazine.co.uk Sales Manager Jamie Bullock jamie@fdpp.co.uk Tel: 01227 392571 M H Media Global Ltd. 18/20 Newington Road, Ramsgate Kent, CT12 6EE Tel 01304 806039 www.fdpp.co.uk Every effort is made to ensure the accuracy and reliability of material published in Food & Drink Process & Packaging however, the publishers accept no responsibility for the claims or opinions made by the contributors, manufacturers or advertisers. No part of the publication may be reproduced or transmitted in any form or by any means, mechanical, electronic (including printing), recording or stored in any information retrieval system without the prior written consent of the publisher. All web addresses are interactive, simply click the web address of your choice to view the company website. There is also a useful tool bar where you can search for a specific product. Please mention FDPP when responding to items in this issue. Publishing Director Marn Holmes marn@fdpp.co.uk Studio Designer Richard Bland richard@mhmagazine.co.uk The Team FDPP - www.fdpp.co.uk 3 To promote food safety and sanitary compliance, processors are increasingly seeking the ability to Clean-in-Place (CIP), an automated method of cleaning the interior surfaces of tubular drag conveyors without disassembly. Now, with the advent of mobile tools like an innovative “smart cart” that quick- connects to any tubular conveyor and enables simple, customizable “single button cleaning recipes,” CIP is becoming easier, faster, less labor- intensive, more repeatable, and almost fully automated. Tubular drag conveyor systems gently move product through a sealed, enclosed tube using a drag cable and circular discs pulled through on a loop, so are ideal for delicate items. In a wet CIP process, the system is flooded with water, flushed, rinsed, cleansed, and thoroughly sanitized. The process thoroughly flushes out any potential allergens like nuts or gluten from conveying equipment and can be used with a variety of food types such as nuts, grains, cereals, powdered soups, and frozen fruits and vegetables. Although the CIP process is very effective, streamlining its automation and simplifying the process for all of a facility’s tubular drag conveyors has been a priority for leading innovators in the industry. “The standard system required port hookups to water lines and installing piping. The processor also had to make decisions such as which water temperatures to utilize, or whether to use a cleaning solvent - and the correct amount to add manually,” says John Adair, Engineering and Quality Director for Cablevey Conveyors, an Oskaloosa, Iowa- based conveyor manufacturer that has designed, engineered, and serviced enclosed cable and disc tube conveyors for 50 years, and is in more than 65 countries. To simplify the wet cleaning process, Adair and his engineering team at Cablevey have developed a small, mobile “smart cart” with integrated water line hookups that a single technician can easily take to any tubular drag conveyor in a facility. The cart is specifically designed to be a fraction of the size of similar carts on the market to facilitate mobility. When the cart is in position and connected to water lines, the CIP process is automated and controlled by a programmable logic controller (PLC) that reduces the need for manual labor and virtually eliminates the risk of improper cleaning. “Once it is set up, all you do is press a button and it will bring in the required amount of water at the correct temperature with the necessary amount of solvent for cleaning,” says Adair. The smart cart is designed to store and utilize pre-programmed CIP recipes to flush various residual materials from the tubular drag cable conveyors in a facility before new production runs. The cleaning Mobile “Smart Cart” Automates Food Conveyor CIP For an automated, wet Clean-in-Place process, a technician can push a cart with pre-programmed recipes and integrated water line hookups to tubular drag conveyors, facilitating quick sanitary compliance and production changeover For an automated, wet Clean-in-Place process, a technician can push a cart with pre-programmed recipes and integrated water line hookups to tubular drag conveyors, facilitating quick sanitary compliance and production changeover. Once it is set up, all you do is press a button and it will bring in the required amount of water at the correct temperature with the necessary amount of solvent for cleaning. 4 FDPP - www.fdpp.co.uk recipes enable even those with very little training to use the cart. This is helpful in today’s tight labor market and allows the technician to move on to other tasks once the cleaning process begins. The use of easily executable recipes ensures a superior, repeatable clean that essentially “error proofs” the process. This is particularly important when the technician may be new or less familiar with the production equipment. “Depending on the product being conveyed, sometimes all you need is a wet rinse, or sometimes you need a specific cleaning solvent. All that information is saved, so after the first cleaning, it can be automatically repeated. Just push a button to start the appropriate recipe, whether you have one conveyor running multiple products, or dozens of conveyors running various products,” says Adair. To facilitate food safety compliance, the smart cart also documents all critical CIP information such as water volume and temperature, chemicals used, and cleaning time by date in an easily retrievable data log. Since decreasing production downtime between conveyor cleanings is a priority for food processors, Cablevey provides new capabilities with the cart that expedites the CIP process. Currently, the CIP process floods the tubular conveyor system but is not designed to specifically clean the discs. “Operators would manually clean each disc and advance the system [disc by disc] when the discs had to be cleaned of particularly viscous substances,” says Adair. Now, as an option on the cart, a disc washer can be integrated with the conveyor turnaround to spray a pressurized cleansing solution on the discs. This helps to remove stickier substances like chocolate that could remain after routine CIP cleaning. “The disc washer sprays high- pressure water directly on the discs, so it acts like an automatic car wash. At the push of a button, the discs and cable are run through and spray cleaned, which reduces CIP time and eliminates the need to manually clean the discs,” says Adair. To further reduce downtime, Cablevey also offers a new sanitary blower option. “After the wet CIP process, a sanitary blower attachment on the smart cart can dry the discs and other parts of the system 75% faster than typical air drying,” says Adair. He points out that the faster the conveyor is cleaned and dried after a product change, the sooner it can be put back into service, which improves profitability. While the food processing industry is aware that automated CIP can improve conveyor system production uptime, barriers to implementation have slowed adoption. Utilizing a mobile smart cart with integrated water hookups will help processors to easily implement CIP in tubular drag conveyors throughout their facilities: expediting conveyor cleaning, production changeover, and sanitary compliance. For more info, call +1 (641) 673- 8451; in U.S. call toll free: +1 (800) 247-3344; fax: +1 (641) 673-7419; email: info@automatedhandling.com; or visit www.cablevey.com. Once it is set up, all you do is press a button and it will bring in the required amount of water at the correct temperature with the necessary amount of solvent for cleaning The use of easily executable recipes ensures a superior, repeatable clean that essentially “error proofs” the process. The cart is specifically designed to be a fraction of the size of similar carts on the market to facilitate mobility. FDPP - www.fdpp.co.uk 5 Issue 51 2024 FOOD & DRINK PROCESSING & PACKAGING How robots are set to shape the future of food manufacturing NOMOQ revolutionises the beverage can industry Subscribe to receive future publications of Food & Drink Processing & Packaging in your inbox. Email *Enter valid email address By clicking the Subscribe button, you agree to Joomag's Terms of Use and Privacy Policy Subscribe For Free Expand