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TE Connectivity (TE)


POWERTUBE HIGH VOLTAGE CONNECTOR

 * Overview
 * Products


MODULAR AND SCALABLE HIGH VOLTAGE CONNECTOR SERIES

Expanding our ever-growing HIVONEX portfolio, our PowerTube connector series is
the right choice for high-power E-mobility applications in industrial and
commercial vehicles. It is built to handle large electrical loads (up to 580 A
continuous current — depending on wire size and temperature — and 1000 V) and
multiple wire sizes between 35 mm² to 150 mm². The robust design withstands
engine-level vibration and circular 360° shielding (shield current up to 30% of
the main current) helps ensure high EMC performance.

View Products View Products  (88)


Contact our Experts



NEW TO HIVONEX PORTFOLIO: POWERTUBE CONNECTORS SERIES



Designing for an electrified future requires laying the right foundations now.
In the industrial and commercial transportation market, this means vital
components of a vehicle must withstand years of operation and service in the
elements without failing. Whether it’s an e-motor, inverter or battery pack,
subsystems within the vehicle must operate safely and reliably for a long time
regardless of external conditions, and so must any connections inside them. The
PowerTube connector series is a modular, scalable and immensely powerful
solution to enable the future of E-mobility in trucks, buses, construction and
agricultural vehicles and equipment.

Manufactured with scalability and modularity in mind, the PowerTube header is
available in either 180° or 90° orientations, as well as up to 3 positions per
connector. This is complemented by a unique cube-shaped bus bar interface that
allows connectivity independent of bus bar orientation. Along with its
modularity, a refined circular design greatly simplifies cable routing and
connector assembly, helping to lower the total applied system cost. The
PowerTube connector helps ensure reliable, safe connectivity thanks to IP6K9K
dust and water ingress protection, Connector Position Assurance (CPA) and a High
Voltage Interlock Loop (HVIL) safety feature in each pin.



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POWERTUBE HIGH VOLTAGE CONNECTOR SERIES









POWERTUBE HIGH VOLTAGE CONNECTOR SERIES







POWERTUBE CONNECTORS BENEFITS



High performance in every environment

Circular 360° shielding and engine-level vibration performance

 

Modular and scalable

180° and 90° orientations and up to 3 positions per connector

 

Reduced total applied system cost

Enabled by simple routing and connector assembly 



Data Sheet
PowerTube Connector Series


POWERTUBE CONNECTORS FEATURES



The PowerTube connector system is available in two series — PowerTube 1000
(HVP-HD 1000) and PowerTube 14000 (HVP-HD 1400) — to meet your current level
needs.






Description           PowerTube 1000 (HVP-HD 1000)
PowerTube 1400 (HVP-HD 1400) Voltage level                                      
 Up to 1000 V Dielectric strength 4000 VDC, 5500 m altitude  Current level 300 A
for connector system (depending on wire size and system temperature)
580 A for connector system (depending on wire size and system temperature)
Terminal
size 10 mm
round pin 14 mm
round pin Wire
size  35 mm²,
50 mm², 70 mm² 70 mm²,
95 mm², 120 mm², 150 mm² Shielding*

360° shielding

(shield current up to 30% of the main current)

Vibration ISO 16750-3 profile 7 and profile 9 Pin
count 1/2/3 pin on the header side, 1 pin on the connector side Orientation 180°
and 90° Sealing IP67, IP69K, IPX8   Safety HVIL for each pin, IPXXB, IPXXD  
Coding 12 color-codings   Corrosion
resistance VDA233-102 salt spray test
  Others CPA, tool, and finger access  


POWERTUBE CONNECTORS APPLICATIONS



 * E-motor
 * Batter pack
 * Power distribution
 * On-board charger
 * High power auxiliaries
 * Inverter
   






DISCOVER HOW OUR HIGH-VOLTAGE HIVONEX CONNECTOR AND CHARGING SOLUTIONS ARE
ENABLING E-MOBILITY DEVELOPMENT ACROSS ICT INDUSTRY.

Learn More



HIVONEX CONNECTOR AND CHARGING SOLUTIONS



Our extensive HIVONEX portfolio includes modular, scalable, and immensely
powerful solutions for every high-voltage application, throughout every phase of
the E-mobility lifecycle, today and tomorrow. Behind every solution are decades
of engineering experience and expertise.






DISCOVER OUR E-MOBILITY SOLUTIONS FOR INDUSTRIAL AND COMMERCIAL VEHICLES



Product Group

High Voltage Interlock (HVIL) Connectors HVA HD400

Our high voltage connectors HVA HD400 are designed for high voltage accessories
connectivity in electric industrial and commercial vehicles

Product Group

CCS1 and CCS2 Charging Inlets for Commercial Vehicles

Enable fast, safe charging while easing your supply chain challenges with a
modular, rugged design.

Product Group

Power Bolt Connector IPT-HD

Part of our HIVONEX portfolio, our IPT-HD power bolt high voltage connector for
hybrid and electrical commercial and transportation vehicles increases EMC
performance and accelerates assembly.



If you do not see your required configuration, Contact Us for additional
configurations options.

   
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