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Text Content

Toggle Navigation
 * The Ride
 * The Look
 * The Retrofit


HOW TO INSTALL A DUAL BEAM LED HEADLIGHT ON YAMAHA PW80

PUBLISHED BY CHRIS REID ON 2019-12-272019-12-27



The Yamaha PW80 is a small motorized motorcycle designed for young riders
between the ages of seven to 10. This result is a great starter motorcycle for
getting young people used to ride horses. Unfortunately, these bikes do not
equip with a headlight or a lighting coil. However, it is possible to buy a
headlight and lighting mounting coil and install them yourself. There are
different types of headlight mounts on the market that fit the Yamaha PW80, and
each comes with its detailed wiring instructions.



MOUNTING HOLE

Purchase a dual beams 9007 led headlight bulbs conversion kit from an auto parts
store or online. Also, buying an internal or external lighting coil from the
Yamaha PW80 does not come with a factory-equipped one.

Hold the headlight assembly against the front of the Yamaha PW80, just below the
handlebars. Make sure the light is level. Use a permanent marker to mark the
place where you need to drill the screw holes that hold it in place and then set
the headlight aside.

Attach a drill bit that is smaller in size than the screws or bolts that come
with the headlight assembly — drill holes in the marked places, just enough to
drill through the outer plastic cover.

Position the headlight assembly so that the drill holes match the holes for the
screws or bolts. Hold the 9007 led headlight bulb in place with one hand.



Attach a screwdriver or drill socket to the end of the drill. Tighten the
headlight mounting screws or bolts until they are tight, but do not overtighten
to avoid stripping the screw holes.

Position the wiring diagram for the headlight and follow the instructions
carefully. Each manufacturer has different wiring directions, but the low beam
9007 led headlight will come with a diagram and detailed instructions so you can
correctly connect the headlight wiring. This step will involve joining the
internal or external lighting coil during this part of the procedure.

Use flanges to secure the cables to the PW80. Make sure there is no additional
wiring that comes out or rub anywhere and make sure that the rubber connector
boots and connectors are all firmly in place.



MOUNTING RUBBER STRAP

Follow step 1 above.

Mount the headlight to the PW80 with the rubber straps that come with the
headlight mounting kit. Wrap or stretch the rubber straps around the handlebars
or fork tubes, which works best for mounting the headlight.

Follow steps 6 and 7 from above.

CONCLUSION

With putting in a bit of hard work, you are able to find out the suitable LED
bulbs for your particular needs. You have better to make sure to do a bit of
research online to find out which lights are the best fit. This is important to
drive on the road.

Categories: The Retrofit


--------------------------------------------------------------------------------

CHRIS REID

Chris Reid, Yamaha's National Manager, Product Planning and Research, provides
an update on how the industry and consumers have reacted to EPS.


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