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Text Content

 *  +91 99090 44501
 *  info@superqualicast.com

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 * Home
 * Our Story
 * Your challenges
   * Why Us
   * True just in time Production & Delivery
   * industry leading support and advice
   * rapid prototyping capability
   * achieving best-in-class dimensions/tolerances
   * achieving best total value
 * Industries We Serve
   * Valve Components
   * Pump Parts
   * General Engineering
   * Railway & Agricultural Equipments
   * Fire Fighting Equipments
   * Automobile Parts
 * Investment Casting
   * Overview
   * Process
   * Prototyping
   * Material Options
   * Surface Finishes & Plating
 * Machining Shop
 * Achievements
 * Life at Super Quali Cast
 * Contact Us
 * Careers


SINCE 1983


PRECISION ENGINEERED INVESTMENT CASTINGS

Super Quali Cast (INDIA) Pvt. Ltd. based in the city of Rajkot is a vision
driven iconic manufacturer and exporter of premium quality of investment
castings by lost wax process. We are a development partner and producer of
highquality precision castings in Stainless Steel, Alloy Steel, Carbon Steel,
Super Alloys, Duplex Steel of the finest quality.

We design, manufacture, export and also undertake contract manufacturing. Our
team of experts undertake casting orders both ferrous and non-ferrous as per the
initial layout specifications and design of our valued customers and craft them
accordingly.

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A WHOLE NEW SQC UNIT-2

Widely spread over 3 acres of land.

Futuristic In-house machining facilities.

More than 2400 tonnes annual production capacity.

Provision for Robotic systems in coating process.

Latest Chemical & Mechanical Lab Setup with technologically upgraded measuring
instruments.

Lean Manufacturing using ERP software for traceability & Semi automation in
major production processes for increased efficiency.

Wide Range of Various Metals

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INDUSTRIES WE SERVE


VALVE COMPONENTS

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PUMP PARTS

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GENERAL ENGINEERING

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RAILWAY & AGRICULTURAL EQUIPMENTS

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FIRE FIGHTING EQUIPMENTS

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AUTOMOBILE PARTS

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View All Products


IS INVESTMENT CASTING RIGHT FOR YOUR COMPONENT


HOW BIG IS THE PART?


SMALLER THAN YOUR PINKY

While investment cast components can go down to just a few ounces, the best
results are normally achieved for parts that are somewhere between 4oz to 30lbs
in weight. So you may be better off with another process such as die casting or
metal injection molding.


SMALLER THAN A BASKETBALL

Between the size of your hand and the size of a basketball—from about 4 oz to
30lbs—is the sweet spot for investment casting. At this size/weight, you can
beneft from the full range of capabilities and advantages investment casting
offers.


LARGER THAN A BASKETBAL

It is possible to cast parts of up to 200lbs in weight. But this is not always
the best use of the investment casting technology—especially when you don’t need
a superior fnish or super tight tolerances. For very large parts, sand casting
may be a better alternative.


ARE YOU CURRENTLY MACHINING THE PART TO GET THE GEOMETRY YOU NEED?


NO, JUST FOR PRECISION

While investment casting can certainly deliver high precision components to
super-fine tolerances, if you are converting an existing part, you may find that
the economies don’t work for you (we’ll be happy to run the numbers for you).


YES, OUR CURRENT PROCESS CAN’T GIVE US WHAT WE NEED

Investment casting delivers net shape, or near net shape results every time.
When you factor in your current costs from secondary operations (e.g. machining,
welding, and finishing) investment casting could save you both time and
money—all while delivering higher quality results.


WHERE WILL THE PART FIT IN THE OVERALL PRODUCT?


IT’S IN PLAIN VIEW FOR EVERYONE TO SEE

If the component can be seen easily, you’ll probably want it to look good.
Investment cast parts offer a wide range of finishes without expensive secondary
operations such as polishing or plating.


IT’S HIDDEN AWAY FROM SIGHT

While investment casting offers many benefits over and above the way it looks,
you may be able to get away with something more basic such as a sand cast part.
But consider the following questions before you decide.


WHAT FORM WILL THE COMPONENT TAKE?


IT IS PRETTY SIMPLE (E.G. A WEDGE)

In many ways, simple shapes are ideal for investment casting. However, you need
to do the math on your overall costs to see whether it makes sense to make the
move from your existing process. We can help you assess whether the move will
work from a cost-benefit standpoint.


IT’S MORE COMPLEX

This is where investment casting shines. There are few geometries that are too
complex for it to handle. In fact, it can combine multiple shapes into one (see
below). Ultimately, with investment casting, you can dream bigger—because the
answer is likely to be: Yes. It means, investment casting can open up an array
of new possibilities. From reducing or increasing weight to adding or
streamlining key features, it can add value in a multitude of ways.


HOW COMPLEX IS THE FUNCTION IT WILL PERFORM?


IT’S GENERALLY STATIC AND WON’T GET MUCH WEAR

Investment casting is fully capable of delivering outstanding performance for
simple, static components. Again, deciding on converting to investment casting
will come down to whether or not it can deliver better performance at a lower
overall cost than your current process.


IT’S GOING TO BE MOVING/RECEIVE IMPACT

Because you can choose from a far wider range of alloys and finishes, with
investment casting you can produce parts custom-designed for more challenging
environments. Again, you can combine multiple parts into a single complex
component that can deliver greater performance, be easier to install, and save
you time and money.


ARE YOU MAKING COMPROMISES DUE TO LIMITED ALLOY SELECTION?


NO, STANDARD FORMULATIONS WORK JUST FINE

Of course, investment casting works with standard “off the shelf” formulations
but we find that customers can often be surprised at the value they can gain
from exploring custom alternatives. With investment casting, there are few
limitations.


YES, WE’RE HAVING TO WORK AROUND WHAT’S CURRENTLY AVAILABLE

Investment casting can work with just about any mainstream alloy. More than
this, we can custom develop alloys to meet your precise specifications. This can
open up new options and deliver higher value that was previously possible.


ARE YOU LOSING MONEY DUE TO HIDDEN COSTS?


MAYBE, MAYBE NOT (THOUGH I HAVE MY SUSPICIONS)

That’s the problem with hidden costs, they’re… well… hidden. Typically, they’ll
be spread across a number of unnecessary secondary operations (welding,
finishing, etc.) or in slow processes (complex sub-assembly), or in compromises
brought about by limitations of technology or materials. The important thing is
to think about all the ways in which the part you produce, and how you produce
it, could be improved. This means taking a more holistic view. We often find
that while investment casting tends to introduce some additional set up costs,
the savings it offers over the entire production process easily makes up for the
initial investment.


DEFINITELY, THERE’S NO WAY THIS PART SHOULD COST SO MUCH

Some processes that can look cheap on paper can be anything but in the real
world. Once you factor in extensive secondary operations, slow, time-consuming
sub-assemblies, limitations of alloys, and sub-optimal performance, they can be
very expensive indeed. The key is to look at the entire end-to-end process of
producing the part. This often unveils costs that simply aren’t reflected in
normal piece price calculations. So, while investment casting can be more
expensive in its set up costs, the savings it delivers in the long-term can
often and easily eclipse the initial investment.

WE ARE ALWAYS READY


REQUEST A CALL BACK

Send Message

Unit - 1

Behind Rajkamal Petrol Pump, Off Gondal Road, Punitnagar Road, Kotharia,
Rajkot-360004, Gujarat, (India).

Call : +91 99090 44501

Unit - 2

Muscat Polymers Road, Near Muktidham Railway Track,Taluka: Kotda Sangani,
Dist.Rajkot, Veraval (Shapar) 360024.

Call : +91 99090 44502

Email : info@superqualicast.com

Call : +91 99090 44501

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