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Sign In Book a DemoGet Your Instant Quote Search Our SolutionsIndustriesResourcesBuy SuppliesBecome a Supplier Additive Manufacturing 3D Printing Service Plastic 3D Printing Service Fused Deposition Modeling HP Multi Jet Fusion Selective Laser Sintering Stereolithography PolyJet Carbon DLS Metal 3D Printing Service Direct Metal Laser Sintering Metal Binder Jetting Vapor Smoothing 3D Prints CNC Machining CNC Machining CNC Milling CNC Turning Wire EDM Machining Sheet and Tube Fabrication Sheet Metal Fabrication Sheet Cutting Laser Cutting Waterjet Cutting Plasma Cutting Tube Bending Laser Tube Cutting Plastic Part Production Plastic Injection Molding Overmolding Insert Molding Prototype Molding Bridge Tooling Production Tooling Urethane Casting Metal Part Production Metal Injection Molding Die Casting Metal Stamping Metal Extrusion Value-Added Solutions Assembly Services Rapid Prototyping High-Volume Production Solutions For Every Industry Aerospace and Defense Automotive Consumer Products Design Services Education Electronics and Semiconductors Energy Hardware Startups Industrial Medical and Dental Robotics Supply Chain and Purchasing Learn All Technical Guides 3D Printing Articles Injection Molding Articles Machining Articles Sheet Cutting Articles Casting Articles Design Guides Xometry Production Guide Tools CAD Add-ins Materials Manufacturing Standards Standard Sheet Thicknesses Standard Tube and Pipe Sizes Standard Threads Standard Inserts Explore More Financing for Businesses Certifications Case Studies Supplier Guide FAQs Contact Us Cookie Policy Xometry stores cookies on your computer to provide more personalized services to you, both on this website and through other media. By using this website, you consent to the cookies we use and our Privacy Policy. Accept CapabilitiesSheet Metal Fabrication Services SHEET METAL FABRICATION SERVICES UPLOAD YOUR CAD FILES TO GET AN INSTANT ONLINE FABRICATION QUOTE ON CUSTOM FORMED SHEET METAL PROTOTYPES AND PRODUCTION PARTS. LEAD TIMES AS FAST AS DAYS AND FREE STANDARD SHIPPING ON ALL US ORDERS. See How It Works There was an error uploading your files, please try again. START A NEW SHEET METAL FABRICATION QUOTE STEP | STP | SLDPRT | IPT | PRT | SAT FILES Start Your New Instant Quote All uploads are secure and confidential.Xometry's Instant Quoting Engine is covered by US Pat. Nos. 11,086,292 and 11,347,201. Other patents pending. Sizes and Tolerances How It Works Materials Finishes Design Guidelines Applications Why Xometry? Customer Examples WHAT IS SHEET METAL FABRICATION? Sheet metal fabrication is a subtractive manufacturing process that forms parts from thin metal sheets. Engineers often choose sheet metal parts for their high precision and durability, especially for end-use applications like chassis, enclosures, and brackets. Xometry’s online sheet metal fabrication services provide a fast and cost-effective solution for any parts that need to be made from 3D CAD files or engineering drawings. Xometry offers a range of sheet metal materials, including aluminum, copper, steel, and stainless steel, as well as assembly services like installing PEM inserts, welding, and finishing services. With a network of domestic and overseas fabricators, Xometry can supply any quantity of sheet metal parts from low-volume, high-mix prototypes to high-volume production runs. Xometry offers competitive, custom sheet metal fabricating prices for low volume prototypes and cost savings for high volume production runs. Use the 3D viewer above to preview Xometry’s part rendering features. Start Your New Instant Quote SHEET METAL SERVICES AVAILABLE AT XOMETRY SHEET CUTTING SERVICES Upload your CAD files to get an instant quote for laser cutting or waterjet cut prototypes and production parts. No minimums. Lead times as fast as 1 day and free standard shipping on all US orders. Start Your New Instant QuoteSheet Cutting Services CUSTOM ONLINE LASER CUTTING SERVICE High-quality Laser Cut Parts in Days Not Weeks | Free Standard Shipping on All US Orders Start Your New Instant QuoteCustom Online Laser Cutting Service ONLINE WATERJET CUTTING SERVICE Instant Quotes and Cost-effective, On-demand Fabrication | Free Standard Shipping on All US Orders Start Your New Instant QuoteOnline Waterjet Cutting Service PLASMA CUTTING SERVICE Custom Plasma Cutting for Prototyping and Production Part Fabrication | Free Standard Shipping on All US Orders Start Your New Instant QuotePlasma Cutting Service WHAT IS SHEET METAL FORMING? Sheet stock is procured in a flat state and cut then formed into its final state through a series of progressive steps. For a typical sheet metal project, the first step is equivalent to sheet cutting, where a shear, laser, waterjet, plasma, or punch press is used to create the internal holes and edge features of the part. This process is also known as blanking. Once the blank is produced, the next step is to form sheet metal using various tools, but most commonly some sort of brake. A brake press can be manual or automated and uses die inserts to create a desired angular bend, forming the two-dimensional sheet into a three-dimensional object. Sheet metal forming can bend the part in multiple directions, creating simple parts such as brackets up to highly complex geometries which may require custom die tools. Once the tools are in place, making subsequent sheet parts in production is very cost-effective. This makes sheet metal fabrication and forming ideal for low to high volume production. XOMETRY SHEET METAL FABRICATION CAPABILITIES FeatureDescription Feature Blank Size Description 10’ x 20’ (3.05 m x 6.10 m). We accommodate larger part volumes upon request. Feature Standard Lead Time Description 3 business days Feature Sheet Thickness Description 0.024” - 0.250” typical. We accommodate thicker or thinner gauges upon request. Feature General Tolerances Description For single planes or flat parts, +/- 0.010” on edge to edge, edge to hole, and hole to hole features; +/- 0.010” on bend to edge/hole features. For multi-planed bent parts, +/- 0.030” for hole to hole/edge, edge to edge, and over-formed parts; +/- 1 degree for bend angles. Feature Braking (Hydraulic) Description 10’ length, fingers from 3” - 6” Feature Braking (Magnetic) Description 6 tons of magnetic pull across the entire beam, 5/8″ minimum reverse bend Feature Punching Description 2″ diameter hole capacity, or larger upon request Feature Welding Description Welded edges and seams, weldments, and assemblies This table depicts the general tolerances for Xometry’s sheet metal services. Learn more about our sheet metal manufacturing standards. HOW XOMETRY SHEET METAL FABRICATION WORKS Xometry's custom sheet metal fabrication services utilize the top sheet metal fabricators in the US and globally. Sheet metal fabricators first convert CAD and drawing data into machine code. A laser cutting, waterjet, or plasma cutting machine will then precisely remove sheet metal material. The raw material is formed into angular bends and features using brakes, punches, and dies. If any assembly or post-processing is required, our sheet metal manufacturers will weld, add inserts, or finish the part. The efficiency and high precision of sheet metal fabrication, coupled with Xometry’s variety of materials, range of sheet metal fabricators, and post-processing options means you can get parts for any application. Sheet metal applications include aerospace, defense, automotive, energy, industrial, medical, dental, and consumer products. Sheet Metal Materials Available at Xometry Aluminum Aluminum 6061 Aluminum 5052 Learn more about aluminum sheet metal. Copper Copper 101 Copper C110 Copper 260 (Brass) Learn more about copper sheet metal. Bronze Bronze 220 Bronze 510 Learn more about bronze sheet metal. Stainless Steel Stainless steel 301 Stainless steel 304 Stainless steel 316/316L Learn more about stainless sheet metal. Steel Steel 1018 (Low Carbon) Learn more about steel sheet metal. STANDARD SHEET THICKNESSES Learn More AVAILABLE SHEET METAL FINISHES A variety of material finishes are available for an instant online sheet metal quote. If you do not see the material finish combination you are looking for, please choose "Custom" under the finish drop-down on your quote page and submit for an expert engineering review once you have specified features, tolerances, inspection needs, and quantities required. Available Sheet Metal Finishes Standard Minimal post-processing or treatment on parts is done. Bead Blast The part surface is left with a smooth, matte appearance. Anodize (Type II Or Type III) Type II (MIL-A-8625, Type II) creates a corrosion-resistant finish. Sheet metal parts can be anodized in different colors—clear, black, red, and gold are most common—and are usually associated with aluminum. Type III (MIL-A-8625, Type III, Class 1/2 "hardcoat") is thicker and creates a wear-resistant layer in addition to the corrosion resistance seen with Type II. Chem Film (Chromate Conversion Coating) This sheet metal finish provides corrosion resistance and good conductivity properties. Chem film can be used as a base for paint and can leave surfaces yellow or gold. Adds very little thickness, about 0.00001”-0.00004.” Chem film will conform to MIL-DTL-5541, TYPE I/II. Powder Coat This is a sheet metal fabrication process where powdered paint is sprayed onto a part that is then baked in an oven. This creates a strong, wear- and corrosion-resistant layer that is more durable than standard painting methods. A wide variety of colors are available to create the desired aesthetic. Electroless Nickel Plating A sheet metal fabrication process that provides uniform nickel coating which offers protection from corrosion, oxidation, and wear on irregular surfaces. The finished part will be brighter. Thickness starts at .0001” and this finish conforms to MIL-C-26074. Gold Plating Gold Plating provides good corrosion and tarnish resistance with excellent solderability. Default application specification is MIL-G-45204 & ASTM B488, CLASS 00, 0, OR 1 (Thickness 0.00002" - 0.00005"). Silver Plating Silver offers high solderability and electrical conductivity but is susceptible to tarnish on sheet metal parts. Conforms to AMS QQ-S-365D. Thickness is about 0.00002”- 0.0003.” Sheet Metal Design Guidelines FeatureDescription (MT = Material Thickness) Feature Minimum Bend Description (MT = Material Thickness) 1X MT Feature Minimum Hole to Edge Distance Description (MT = Material Thickness) 2X MT Feature Minimum Hole to Hole Distance Description (MT = Material Thickness) 6X MT Feature Minimum Bend Edge to Hole Distance Description (MT = Material Thickness) 6X MT Feature Minimum Feature to Countersink Distance Description (MT = Material Thickness) 8X MT Feature Minimum Countersink Depth Description (MT = Material Thickness) 0.6X MT Feature Relief Cuts Description (MT = Material Thickness) 1X MT Feature Corner Fillets Description (MT = Material Thickness) 0.5X MT To see more design-for-manufacturing recommendations, view our Sheet Metal Fabrication Design Guide. APPLICATIONS AND ADVANTAGES OF SHEET METAL FABRICATION RAPID TOOLING Sheet metal can be quickly cut into 2D profile shapes and formed out of a variety of high-strength materials, making it perfect for rapid tooling. RAPID PROTOTYPING With lead times starting at 3 days, no minimum order volumes, and low-per-unit costs, rapid sheet metal is a great option for prototyping. END-USE PRODUCTION Per-unit pricing lowers significantly in production volumes. Combined with end-use materials and high throughput, sheet metal fabrication is a well-known production method. READY TO GET A SHEET METAL FABRICATION QUOTE? Get Your Instant Quote WHY USE XOMETRY'S SHEET METAL FABRICATION SERVICES? ENDLESS OPTIONS Choose from thousands of possible combinations of sheet metal materials, finishes, tolerances, markings, and certifications for your order. EASY TO USE Get your parts delivered right to your door without the hassle of sourcing, project management, logistics, or shipping. VETTED NETWORK We are ISO 9001:2015, ISO 13485, and AS9100D certified. Only the top shops that apply to become Suppliers make it through our qualification process. EXAMPLES OF OUR SHEET METAL FABRICATION WORK Video Case Study: The First Commercial 3D Chocolate Printer By Serena Ngoh September 7, 2022 Article Case Study: Asylon’s Autonomous Drones Secure the Skies with Help from Xometry By Serena Ngoh 5 min read Article Case Study: Xometry Helps Zaiput Build Flow Technology for the Global Pharmaceutical Industry By Serena Ngoh 4 min read Sheet Metal Fabrication Near You AlabamaArizonaArkansasCaliforniaColoradoConnecticutDelawareFloridaGeorgiaIdahoIllinoisIndianaIowaKansasKentuckyLouisianaMaineMarylandMassachusettsMichiganMinnesotaMississippiMissouriMontanaNebraskaNevadaNew HampshireNew JerseyNew MexicoNew YorkNorth CarolinaNorth DakotaOhioOklahomaOregonPennsylvaniaRhode IslandSouth CarolinaSouth DakotaTennesseeTexasUtahVermontVirginiaWashingtonWest VirginiaWisconsinWyoming Show More Quick Links * Contact Us * Help Center * About Us * Careers * Press * Investors * Xometry Go Green * Legal * Refer a Colleague * Privacy Policy Locations * 7529 Standish Place Suite 200 Derwood, MD 20855 * 7940 Cessna Avenue Gaithersburg, MD 20879 * 7315 Wisconsin Ave Suite 300 East Bethesda, MD 20814 * 541 Darby Creek Rd. 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