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SERVOELECTRIC PULTRUSION MACHINES



FOLLER S.R.O.

SERVOELECTRIC PULTRUSION MACHINES

FOLLER, s.r.o. was founded by Dr. Bronislav Foller in 1998 in Brno, Czech
Republic. FOLLER company develops, designs and builds servoelectric pultrusion
machines. He leads research and development in the field of pultrusion
technology, ultrasound-assisted pultrusion, microwave-assisted pultrusion,
pullwinding pultrusion technology, injection pultrusion and thermoplastic
pultrusion technology. The company follows the latest trends in drive
technology, automation technology, and industry 4.0 technology.




PRODUCTS

FOLLER specializes in the design and manufacture of CE certified pultrusion
machines and equipment for pultrusion technology.

Our company offers complete technology solutions to companies outside the
composites industry and full technology package to start – up companies. These
services can include: assistance with product design of profiles and tooling
design, product prototyping and testing materials.

We can provided testing by thermal analysis as DSC – Differential Scanning
Calorimetry, TGA – Thermo
gravimetry, TMA – Thermo mechanical analysis, DMA – Dynamic Mechanical Analysis,
Rheology of matrix system and mechanical testing of polymer matrix composites in
our research laboratory.

We can supply pultrusion machines with precision servo electric drive with very
high energy efficiency.
In our machines, we use top mechanical and electrical components from European,
American and Japanese manufacturers. Machines has very compact design without
folder cover of motion mechanism.

Operation control PC panel with Touch Screen Display 19“ with Start, Stop and
Safety stop buttons in the
compact steel panel with wireless transfer technological system parameters. 

We offer control systems SIEMENS, SCHNEIDER ELECTRIC, B+R Automation, TG DRIVES
and HITACHI



MACHINE R 40 R 60 R 80 R 120 R 160 R 240 Pulling Force in tons t 4 6 8 12 16 24
Pulling Force kN 40 60 80 120 160 240 Profile Clamp Force kN 100 150 200 300 400
600 Standard clamping length mm 500 500 600 600 700 700 Pulling and Cutting
Dimensions






Width mm 300-400 400-600 600-800 800-1200 1000-1600 1200-1600 Standard height mm
130 180 180 180 240 300 Pulling Speed [min. - max.]






Minimum speed m/min. 0,04 0,04 0,04 0,04 0,04 0,04 Maximum speed m/min. 3 2 2 2
1,5 1,5 Die Heating Zones Stand. 3 4 6 6 6 6 Self-tune temperature PID
controllers Option 6 24 24 24 24 24 Electric power Control + Motion kW 5 5 8 10
10 14 Heating zones power kW 12 16 24 24 24 24 Utilities for standard machines






Electric power kVA 15 20 30 30 30 40 Compressed Air 6oo kPa m3/min. 0,03 0,04
0,04 0,05 0,05 0,05




WE CAN SUPPLY STANDARD PULTRUSION MACHINES TO COMPLETE TURNKEY PULTRUSION LINES
INCLUDING

 * Technological transfer of Know-How for Profile assessment, reinforcement
   design and resin matrices. 
 * Design of the technological procedure for the production of the profile.
 * Recommendation of the most suitable machine.
 * The construction of the pultrusion mold and its cleaning and maintenance
   procedure.
 * Equipment for mixing resins.
 * Specifications of raw materials .(resins, additives, hardeners, color
   pigments and fillers, functional additives and supplier recommendations.
 * Manpower requirements.


PULTRUSION MACHINE WITH

 * Flying cut saw
 * Supports for unrolling veils, mats and fabrics
 * Infrared furnaces and thermoplastic systems
 * Online data collection system and graphic displays
 * Takeout tables
 * Laboratory and test equipment 
 * Commissioning and training Technology/know-how




Production of special pultrusion lines for the production of carbon lamellas for
aircraft structures and the construction industry 

Solution for environments with the risk of explosion and electric short circuit
due to contamination of the air with carbon fibers in the pultrusion process.
The lines are equipped with tight covers and secured by a slight negative
pressure in the space of the carbon roving spools.

Production of pultrusion lines for mass production of composite reinforcements
for concrete.

Reinforcements for concrete produced by classic pultrusion technology in
pultrusion form Concrete reinforcement produced by pultrusion without a mold
with an impregnation pressure zone by curing in a continuous curing oven


CORPORATE R&D IN PULTRUSION SINCE 1998

 * 1998 Laboratory caterpillar pultrusion machine with precise measurement of
   tensile force. 
 * 2001 Microwave hardening of profiles. 
 * 2002 Ultrasound-assisted pultrusion of thin-walled profiles. 
 * 2004 High-capacity servo-electric pultrusion machine for the production of
   standard profiles. 
 * 2010 Ceramic pultrusion technology. For the production of profiles based on
   geopolymer matrices. 
 * 2016 Servo-electric PULWINDING machine for high-capacity continuous
   production of composite pipes.
 * 2019 Servo-electric high-capacity machine for continuous 24/365 production of
   profiles with a requirement for color stability and color etalon according to
   RAL.
 * 2021 Construction of a semi-automatic mixing station with an integrated
   scale, recipes and data report to an external station.


NEW MODEL 2023 PULTRUSION MACHINE

High-performance pultrusion machine for precise profiles. Continuous monitoring
of the curing of the composite material, storage of technological data in a
nonmanipulable form in the machine’s memory. Online report to the control
center. Continuous printing of profile identification and parameters according
to customer requirements.


PARTNERS

The main partner for industrial automation and drives of pultrusion machines and
equipment


SIEMENS S.R.O.

Olomoucká 3419, 618 00 Brno, Czech Republic

The main partner for creels for unrolling the fibres – tangential unwinding
carbon rovings


TEXMER GMBH & CO. KG

Gerhardsweg 7 D-36100 Petersberg-Böckels

The main partner for the production of machine frames and machine assembly


STROJÍRNY PROSTĚJOV, A.S.

Kojetínská 3700/5, 796 01 Prostějov, Czech Republic

The main partner for the production of Tools and Pultrusion Die, Material and
Heat treatment


VOESTALPINE HIGH PERFORMANCE METALS CZ S.R.O.

Průmyslová 591/ 1, 682 01 Vyškov, Czech Republic







The main partner for R&D of epoxy composite materials, epoxy resins and matrix


SYNPO A.S.

S. K. Neumanna 1316, 532 07 Pardubice, Czech Republic

The main partner for R&D of polyester and vinyl ester composite materials,
resins and matrix


SCOTT BADER EASTERN EUROPE S.R.O.

1. máje 97/25, Jeřáb 460 07 Liberec, Czech Republic

The main partner for the automation and programming of technological machines


TG DRIVES, S.R.O.

Olomoucká 1290/79, 627 00 Brno, Czech Republic




CONTACTS


FOLLER, S.R.O.

Charbulova 292/10
618 00 Brno
Czech Republic

Phone: +420 775 912 947
E-mail: foller@foller.eu

Company ID: 255 49 677
‘VAT Number: CZ25549677

The company is registered in the Commercial Register
kept by the Regional Court in Brno, Section C, Insert 32 645



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